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Zygo Launches ZeGage Pro Optical Profiler at EPHJ 2025

Zygo Launches ZeGage Pro Optical Profiler at EPHJ 2025

Zygo, a business unit of Ametek, Inc. and worldwide leader in precision metrology and optical solutions is delighted to confirm its attendance at EPHJ 2025, which will be held June 3–6 at Palexpo Geneva. The company will be showcasing alongside its trusted distributor Quantum Design France, stand H112.

Renowned as a premier event for high-precision technologies in watchmaking, medical, and microtechnology sectors, EPHJ is the ideal platform to experience their transformative solutions firsthand. At the heart of Zygo’s exhibit will be the ZeGage Pro optical profiler, a compact yet powerful system designed to deliver nanometer-scale surface measurement with unmatched simplicity and reliability.

“The ZeGage Pro brings the gold standard of interferometric measurement from the lab to the shop floor,” says Peter Kuschnir, European Sales Manager at Zygo. “It’s all about empowering manufacturers with fast, accurate, and reliable surface data — without the need for complex infrastructure or specialist expertise.”

The ZeGage Pro employs Coherence Scanning Interferometry (CSI) to perform high- precision, areal surface measurements. Designed with SureScan technology, these systems offer industry-leading vibration resistance, enabling them to operate seamlessly on the production floor without vibration isolation tables or enclosures.

Kuschnir adds, “Our customers increasingly need real-time, in-process metrology. The ZeGage Pro answers that call with automated measurement sequences, Smart Setup tools, and the intuitive Mx software platform — everything geared towards speed, ease-of-use, and throughput.”

The ZeGage Pro systems are ISO 25178-compliant and feature a 1.9-million-pixel image sensor for fast, detailed visualization of surface textures, step heights, form, and more.

Whether used for polished watch components, high-precision medical devices, or complex microfabricated parts, the system’s non-contact measurement ensures parts remain undamaged and throughput remains high.

Visitors to booth H112 will be able to see live demonstrations of the ZeGage Pro, interact with Zygo experts, and discover how this platform is being deployed across critical precision manufacturing sectors to optimize quality control, ensure process repeatability, and reduce scrap.

“EPHJ is about precision, and so is Zygo,” concludes Kuschnir. “We’re excited to connect with the innovators shaping the future of microtechnology and share how the ZeGage Pro is enabling smarter, faster, and more confident manufacturing.”

www.zygo.com

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An Exclusive Interview At K 2025 With Thorsten Jacoby, Managing Director of Erlenbach GmbH, part of the hetech group, Ensuring High-Quality Recyclate is Essential for Process Reliability

An Exclusive Interview At K 2025 With Thorsten Jacoby, Managing Director of Erlenbach GmbH, part of the hetech group, Ensuring High-Quality Recyclate is Essential for Process Reliability

Mr. Jacoby, how does Erlenbach contribute towards resource conservation and sustainability?
As a medium-sized mechanical engineering company specialising in processing technologies for particle foams, we are making a significant contribution towards resource conservation and sustainability. Firstly, by continuously increasing efficiency to minimise energy consumption in the processing of particle foams. The use of these energy-efficient technologies also reduces the CO2 footprint of the products manufactured on these systems. In addition, EPS and EPP, for example, are highly recyclable. If the material is unmixed and only slightly contaminated, a recycling rate of almost 100 percent is possible. Finally, bio-based particle foams can also be produced using systems from the hetech group, of which Erlenbach is a part. Because the material is renewable, the CO2 footprint is even smaller in this respect.

What requirements are necessary to achieve high recyclate quality?
The quality depends to a large extent on the purity of the variety on the one hand, and the recycling process on the other; there are already many technical possibilities available. The upstream processes of sorting and cleaning are also quite mature. In the end however, it is also a question of economic efficiency. All these process steps are cost-intensive, and if the price of virgin material is low, the production and processing of recyclate is not worthwhile. In any case, it is important to handle raw materials carefully when using them, for example: plastic waste is already being collected on construction sites, but rubbish bags contain insulation boards made of EPS, some of which are heavily contaminated. Additional sorting equipment is then required to separate the materials. However, it would be much better if the contaminants were not present within the boards in the first place. Product handling is the decisive factor, and these would then have to be designed in such a way that printed material or adhesives, for example, can be removed very easily. People are not yet very aware of the need to do things properly when collecting. By contrast, EPS packaging for example can be very easily recycled in a single-sort collection.

Where are we on the road to a circular economy for plastics?
Much is already possible in terms of plant technology, but there is still room for further optimisation. Recycling is already taking place. There are many efforts in the market to better organise and structure collection processes. Processors are often aware of the importance of recycling, but implementation also depends on the customers, some of whom still specify virgin material.

What can you do in this situation?
It is important to raise awareness that a recycled product can fulfil the same requirements as one made from virgin material if it is of the same quality. The quality of the recycled material is crucial. One way of guaranteeing this quality would be to have uniform standards for recyclates. Processors would then always know exactly what material they order and receive. This would increase the acceptance of recyclate, and products made from recyclate, and this would also increase their use.

Is the plastics industry still struggling with its image?
There are calls for a plastic-free world. What nonsense! It is impossible to imagine our modern world without plastic. The question is how to deal with plastics that are recyclable, and to what extent they should be recycled. There are many good approaches in the actual process, but also in higher-level processes. For example, we can already produce an rEPS from an EPS and process it in the same process. One major challenge is collecting the material so that it can be used again in the same processing method.

What role does chemical recycling play?
All available possibilities of the circular economy are required in order to close all loops and produce high-quality raw materials. This also includes chemical recycling for those fractions that are not suitable for lower-threshold recycling, for example mechanical recycling. This allows the original raw materials to be recovered. In principle, the original monomer is turned back into PS and EPS. However, chemical recycling is a very complex process with correspondingly high costs.

What can K do to push the circular economy?
K continues to be one of the world’s most important trade fairs for plastics and rubber. It can therefore play a key role in promoting sustainable solutions such as the circular economy and help to make them more marketable. K is a major technology and innovation platform, where all renowned manufacturers from every region present their latest developments, and plant technologies, as well as all of the raw material manufacturers who are present with their newest innovations. This naturally promotes the exchange of best practices and also creates new ideas for the circular economy.

https://www.vdma.org/

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Horizon Validates Its Copper Coating Technology Through Intense 3D Micro Part Testing

Horizon Validates Its Copper Coating Technology Through Intense 3D Micro Part Testing

Engineers and researchers have been fascinated by the prospect of metallizing 3D-printed polymers and 3D microfabricated objects for many years. Particularly for high-performance applications like radio frequency and millimeter-wave technology, the prospect of lightweight, intricate, and precisely customized components with metallic surfaces and/or characteristics has always been alluring. However, history is replete with unsuccessful attempts.

Adhesion issues, outgassing concerns, and mechanical instability have led many to abandon the concept, reinforcing industry scepticism about the feasibility of metal-coated polymer parts.

Horizon Microtechnologies is taking a different approach. Instead of simply advocating for the viability of its proprietary copper coating process, the company is setting out to prove it through an exhaustive, data-driven validation program. Over the coming months, Horizon will subject its coatings to a battery of tests designed to address the key concerns that have hindered previous efforts in this field.

The testing programme will cover a wide range of potential failure points. Horizon will assess the resilience of its coatings by exposing them to extreme environmental conditions, including rapid temperature changes and sustained humidity cycles, ensuring that the coating remains stable and adherent under stress. Long-term stability will also be scrutinized through outgassing tests. In addition, mechanical stresses will be assessed through vibration tests, while exposure to atomic oxygen will simulate the harsh conditions encountered in space applications in low-earth orbit.

Industry experience has shown how challenging this path can be. Companies across sectors — from electronics testing to aerospace — have attempted similar approaches with mixed success. Some have encountered fundamental limitations, while others have struggled with process scalability and consistency. Horizon acknowledges this reality but sees it not as a deterrent, but as an opportunity.

“The scepticism in the industry isn’t misplaced, it’s a reflection of real challenges that have stymied previous efforts,” says Andreas Frölich, CEO at Horizon Micro technologies. “However, we believe that through rigorous testing and transparent results, we can demonstrate that our technology is not just potentially promising — it is precisely proven.

We have already shown that our coating technologies deliver high-quality metallic films on 3D printed parts, but now is the time for empirical testing and transparent results on their durability in specific exacting applications.”

By addressing major historical failure mode head-on, Horizon aims to continue to establish its coatings as a game-changer for applications where traditional metal components are either costly, impractical, or impossible. The results of these tests will be made publicly available, setting a new benchmark for what is possible in metallized 3D-printed polymer components.

This initiative marks a turning point for the industry, moving from scepticism to certainty, from doubt to data. The end result should prove not whether metallized 3D-printed polymer parts can be made to work, but rather, how well they will work and last over time and in potentially harsh end-use environments.

www.3dmicrofabrication.com

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Sidel’s Aseptic PET Line to Power DenEast’s Expansion in Vietnam

Sidel’s Aseptic PET Line to Power DenEast’s Expansion in Vietnam

DenEast celebrates the groundbreaking of its new state-of-the-art Aseptic Nutrition beverage plant in Ho Chi Minh City, where a complete aseptic PET line by Sidel will be installed.

DenEast is a leading contract manufacturing service provider, offering aseptic beverage solutions with a 360-degree service proposition to brand owners in Vietnam and across Southeast Asia. Its comprehensive capabilities include multiproduct manufacturing, innovative packaging, raw material sourcing, warehousing, beverage processing, research and development, and vendor managed inventory.

Operating with advanced aseptic processing technology, DenEast’s state-of-the-art facility, located 45 km outside Ho Chi Minh City, produces up to one million liters of beverages per week.

Expanding to meet global beverage trends

Globally, PET-packaged sensitive beverages are expanding, with nutrition products, plant-based drinks, milk, and flavoured milk all showing steady growth. As beverage trends evolve, the increasing demand for diverse and innovative packaging solutions presents new opportunities for brands in the Southeast Asia Pacific (SEAP) region.

Looking to tap into these market trends, Johan Boden, CEO at DenEast comments: “We’re innovators at our core, continuously seeking solutions to diversify our manufacturing capabilities and explore new business opportunities, reinforcing our commitment to growth and industry leadership. In order to meet growing demands for healthy nutrition products in Vietnam and across the SEAP region, we decided to invest in a new complete aseptic processing and PET packaging line from Sidel”

Sidel’s complete aseptic PET line

DenEast’s new full production line, features Sidel’s Aseptic Combi Predis, that is designed to meet FDA standards, meeting highest customer requirements and ensuring the highest levels of product quality and safety.

Flexibility is a key feature of the line, allowing for multipack packaging in both cartons and shrink film to cater to various retail channels. This adaptability ensures that products can efficiently reach different market segments.

Sidel’s strong local presence in Vietnam played a crucial role in the selection of this solution, relying on essential technical assistance and maintenance, and ensuring optimal operational efficiency.

The production line will accommodate a range of sizes from 150ml to 1500ml, supporting a wide range of nutritional dairy and plant-based products. DenEast celebrated the groundbreaking of the new plant earlier this year on 28 March 2025.

https://www.sidel.com/en

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Jindal Subsidiary JPFL Films to Roll Out New Lines with INR 700 Crore Funding

Jindal Subsidiary JPFL Films to Roll Out New Lines with INR 700 Crore Funding

A subsidiary of the massive flexible packaging company Jindal Poly Films Limited, JPFL Films Private Limited (‘JPFL Films’) has announced an expansion of its capacity in Nashik, Maharashtra, by adding new BOPP, PET, and CPP lines. The new lines will require a capital expenditure of more than INR 700 crore and are anticipated to be put into service during the next two to three years.

This Capacity expansion is in addition to its ongoing new BOPP Line (Line 9) which was announced in the month of August, 2024 and is part of the company’s strategic play in the flexible packaging segment and in line with the company’s aim to increase market share amidst challenging demand- supply imbalances leading to ongoing pricing pressures in the sector. The expansion comes with the

YoY growth of around 43% in Net Revenue from Operations in 9 months’ period FY 24-25 and to maintain its market leadership despite business headwinds. Flexible packaging, or packaging in general, is regarded as one of the most lucrative industries due to its wide applicability in the food and beverage, personal care, and pharmaceutical industries.

These new lines will be the most advanced in the market, boasting superior width and output capabilities, along with exceptional reliability, equipment quality, and process efficiency.

The commissioning of these new lines will further strengthen Company’s growth story. It highlights the JPFL Films’ dedication to technological advancement, quality enhancement and customer satisfaction. As the flexible packaging market continues to evolve, the JPFL Films is better equipped than ever to meet the challenges and opportunities that lie ahead, reinforcing its status as an industry pioneer and reliable partner for businesses worldwide.

Sharing his views on the strategic expansion, Mr. Vinod Kumar Gupta, Chief Executive Officer, JPFL Films put it in perspective, “With this expansion, we are enhancing our ability to meet and exceed customer expectations with a diverse range of high-performance films with focus of majority of the products made on the line towards sustainability and creation of a greener future. Moreover, this move aligns perfectly with our goals of improving operational efficiency and sets us up well to leverage business upturns as we continue to maintain market leadership. This will further strengthen our capacity to serve our customers with enhanced confidence and commitment.”

https://www.jpflfilms.com/

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XSYS Celebrates FTA Award Win for Environmentally Friendly Flexo Plate Design

XSYS Celebrates FTA Award Win for Environmentally Friendly Flexo Plate Design

XSYS, worldwide supplier of flexo prepress solutions, has received the FTA’s Sustainability Excellence Award 2025 for the new nyloflex eco printing plates. Framed as a more sustainable option compared to standard plates, the nyloflex eco range solves urgent environmental issues while ensuring the high print quality and consistent reliability customers have grown to trust XSYS.

The annual FTA Excellence in Flexography Awards is one the flexo industry’s longest running and most prestigious global print competitions. In addition to recognizing printers and converters, awards are also presented to suppliers for excellence in technological innovation and sustainability. The sustainability award specifically commends “technology, formulations, or techniques developed to reduce environmental impact of printing” and is evaluated on the “benefits, commitment, leadership, and relevance to the flexographic industry and beyond.”

“We’re delighted to have won the coveted FTA Sustainability Excellence Award 2025. This is another feather in our cap as nyloflex eco plates continue to set new standards by reducing the environmental footprint of flexo,” said James Van Buskirk, Technical Director North America. “We understand that in today’s highly competitive market, sustainability is absolutely crucial to growth and success. They are committed to pioneering greener solutions for brilliant flexo printing that benefit not only our customers and their clients but also people and the planet.”

They have designed the nyloflex eco series for high-quality flexo printing on absorbent and non-absorbent substrates, including paper, board, and liners, helping to support brand owners’ sustainability goals and their increasing need for fiber-based packaging solutions. The first two plates in the series – nyloflex eco ACT D and nyloflex eco FAC D – are suitable for printing with water- and solvent-based inks in eco-friendly applications such as such as folding cartons and corrugated post-print.

Directly replacing legacy XSYS plates, nyloflex eco plates include up to 29% bio-based raw materials (as verified by independent testing laboratory Normec OWS, in Belgium), reducing the reliance on fossil- based components. Furthermore, the new plates exhibit faster drying capabilities, shortening processing time by as much as 20%. The result is a much more efficient prepress process with less energy being consumed and lower greenhouse gas emissions.

The award was presented to XSYS at the FTA Excellence in Flexography Awards Banquet held at this year’s Forum & Infoflex event in Pittsburgh, PA. The winning entries were on display during 4–7 May in the exhibition hall, where they also showcased its full suite of sustainable flexo innovations on its booth.

https://xsysglobal.com/

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Stora Enso Launches Performa Nova for High-Volume Food and Retail Packaging

Stora Enso Launches Performa Nova for High-Volume Food and Retail Packaging

Stora Enso is strengthening its position as a global leader in fiber-based packaging with the introduction of Performa Nova, a next-generation folding boxboard (FBB) that delivers high yield alongside superior performance. This latest innovation is designed to meet the rising demand for renewable, recyclable, and resource-efficient packaging—especially within high-volume segments like dry, frozen, and chilled foods, as well as chocolate and confectionery.

Performa Nova is now available for commercial orders following the successful launch of Stora Enso’s state-of-the-art consumer board production line in Oulu, Finland. This milestone marks a significant step in the company’s strategic investment in sustainable fiber-based materials, further reinforcing its long-term commitment to circular packaging solutions and material innovation.

At the heart of Performa Nova is FiberLight Tec, Stora Enso’s proprietary and thoroughly tested manufacturing technology. This innovative process enables the creation of board that is both lightweight and exceptionally strong, allowing converters and brand owners to use less material while maintaining structural integrity and visual appeal. This means more packages can be produced from the same amount of raw material—translating to better resource efficiency without compromising packaging quality.

“At the core of Performa Nova is a breakthrough in how we approach strength and sustainability,” says Tuomas Puonti, Vice President of Product Development at Stora Enso Packaging Materials. “By leveraging our FiberLight Tec technology, we’ve been able to develop a product that supports brand owners’ and converters’ efficiency goals while maintaining the high standards required for protecting packaged products.”

Engineered to meet stringent industry requirements, Performa Nova delivers excellent stiffness, high box compression strength, and a smooth surface optimized for premium printing results. These qualities make it especially suitable for demanding end-use applications, including food-safe packaging. The board can also be combined with barrier coatings for enhanced moisture and grease resistance, expanding its usability in more challenging packaging environments.

Available in grammages ranging from 200 to 315 g/m², Performa Nova adds to Stora Enso’s broad portfolio of carton board solutions. Its launch underscores the company’s role in driving innovation across the packaging sector, offering customers not only flexibility and performance but also a path toward more sustainable and circular packaging systems.

By introducing Performa Nova, Stora Enso continues to advance the shift from fossil-based to renewable packaging alternatives, supporting the evolving needs of modern brands and consumers alike—where environmental responsibility and packaging performance are no longer mutually exclusive.

https://www.storaenso.com/en

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FEDDEM Technology Unlocks New Research Frontiers for IKK

FEDDEM Technology Unlocks New Research Frontiers for IKK

The mechanical engineering company FEDDEM GmbH is handing over a research extruder to the Institute of Plastics and Circular Economy at Leibniz Universität Hannover as part of a partnership.

Close cooperation between industry and research proves especially valuable when both sides combine their expertise and resources. An example of this is the partnership between FEDDEM and the Institute for Plastics and Circular Economy (IKK) at Leibniz University Hannover.

The FED 26 MTS extruder was officially handed over on permanent loan by Dieter Groß, Managing Director of FEDDEM, to Prof Dr Endres, Director of the Institute. The FED 26 MTS extruder was specially modified for use in research. Unlike conventional twin-screw extruders, the FED 26 MTS works without kneading elements, which enables particularly gentle melting of the materials.

A particular highlight of the system is the integrated energy recording system, which measures the energy consumption of individual components such as heating elements and cooling zones in real time. This data is both visualized and stored in the cloud, enabling precise analysis and optimization of energy flows.

Thanks to its modular units, the FED 26 MTS also offers a high degree of flexibility, as the design and process length can be adapted to changing requirements.

„Energy efficiency is also becoming an increasingly important economic factor in the plastics industry and I am therefore extremely pleased that we now have access to a research facility that we helped design, which enables us to record, understand and thus optimise energy flows in a time- and location-resolved manner, i.e. locally for the corresponding consumers”, says Prof. Dr. Endres. “When it comes to energy management and temperature control, I still see great potential for more energy-efficient compounding, which has been very much neglected to date. My special thanks go to Mr Groß and the company Feddem, who made this collaboration possible. “

„We are very happy about the cooperation with the IKK. With this partnership, we are actively contributing our technological strength to scientific development and making a valuable joint contribution to the further development of energy-efficient plastics processing,’ says Dieter Groß, Managing Director of FEDDEM.

www.feddem.com

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Covestro Introduces High-Resilience TPU for SCF Foaming in Sports Footwear

Covestro Introduces High-Resilience TPU for SCF Foaming in Sports Footwear

Covestro has announced the launch of Desmopan FLY, an advanced Thermoplastic Polyurethane (TPU) series specifically engineered for supercritical fluid (SCF) foaming technology. This high-performance material solution addresses the growing demand for lightweight, performance, and sustainable footwear design while expanding possibilities across sport gears, furniture and electronic products.

Desmopan FLY features an advanced formulation that enables superior supercritical fluid dispersion during the molding process, resulting in uniform fine-cell structured foams with outstanding mechanical properties. For footwear applications, this translates into midsoles with superior cushioning and energy return properties, and long-lasting comfort performance. The absence of chemical blowing agents and crosslinking additives ensures recyclability of the midsole; when combined with soft TPU outsole, the whole sole system supports circular economy initiatives.

“Leading sports brands are driving unprecedented demand for materials that combine elite performance with strong environmental credentials,” says Wilson Chan, Head of Business Development TPU Asia Pacific at Covestro. “Desmopan FLY brings exceptional lightweight and resilience properties while maintaining dimensional stability and durability throughout the product lifecycle. Its optimized processing enables efficient production through automated injection molding, allowing brands to create high-performance, recyclable footwear that meets demanding consumer expectations.”

In a pioneering industry move, they have installed the advanced SCF injection foaming system at its TPU Asia-Pacific R&D Center in Taiwan. This state-of-the-art facility enables them to provide comprehensive R&D support and rapid application services for customers’ specific requirements, demonstrating their ongoing commitment to advancing footwear material solutions and supporting the industry’s evolution.

“Our investment in the SCF injection foaming system marks another milestone in Covestro’s continuous innovation journey,” explains Dr. Christian Haessler, Head of Global Innovation TPU at Covestro. “This in-house capability enables us to optimize TPU material properties with precise SCF processing parameters. By being among the first in the industry to integrate this advanced technology within our R&D center, we can effectively combine TPU material and SCF injection expertise to accelerate customers’ development from concepts to commercial production.”

The combination of SCF foaming technology and Desmopan FLY delivers an energy-efficient manufacturing process that reduces the overall carbon footprint. The automated injection process integrates multiple components in a single step, enabling substantial production efficiency while maintaining consistent, high-quality output.

Desmopan FLY is now commercially available, supported by their comprehensive technical expertise and advanced in-house facilities. This integrated material and technology platform empowers sports brands in their journey toward advanced footwear solutions, combining performance, sustainability and production efficiency.

https://www.covestro.com/en

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BASF and Hagihara Launch New Era in Long-Life Artificial Turf Innovation

BASF and Hagihara Launch New Era in Long-Life Artificial Turf Innovation

BASF, a global leader in chemical innovation, and Hagihara Industries, Inc., a leading synthetic fiber producer in Japan, have joined forces to develop highly durable polyolefin yarns for artificial turf used in sports arenas, including football stadiums, baseball fields, and tennis courts. After three years of collaborative research and development, the two companies have created an advanced formulation with a series of Tinuvin grades that significantly enhances the durability of synthetic grass, making it less susceptible to damage from sun exposure and ensuring it retains its vibrant color.

“One of the challenges we faced in producing yarns for artificial grass was improving its ability to endure relentless exposure to sunlight and extreme weather conditions,” said Norio Funakoshi, Chief of Fundamental Research Section, Hagihara Industries, Inc. “As our customers were looking for enhanced durability, BASF stepped in to address this issue by recommending the ideal blend of additives,” added Funakoshi.

BASF’s range of light stabilizers are designed to convert UV rays into harmless thermal energy, serving as an umbrella to shield against the sun’s damaging effects. Certain UV rays can attack polymers, compromising their strength and elongation. However, with the use of selected Tinuvin grades, this radical reaction can be effectively prevented.

Hagihara Industries successfully incorporated the advanced formulation of these additives into their yarn manufacturing process, which resulted in the production of artificial turf that lasts up to 10 years. Fagiano Okayama, a J-League football club located in Okayama Prefecture, manages the company’s exceptionally durable artificial turf on its practice field. The turf has been acclaimed for its quality.

“We are thrilled to highlight the fruitful partnership between BASF and Hagihara Industries,” said Hazel Sprafke, Vice President, Global Business Management, Plastic Additives, Asia Pacific. “This collaboration exemplifies our commitment to addressing our customers’ needs through continuous innovation and effective solutions.”

As a trusted partner for innovation, BASF continuously pushes the boundaries of what is possible. Beyond synthetic turf, BASF’s comprehensive range of light stabilizers offers versatile solutions for demanding outdoor applications, such as construction tarps, heavy-duty waterproof sheets, and swimming pool covers. BASF ‘s innovative solutions ensure that its partners in the plastics industry can deliver high-performance, durable, and cost-effective products.

https://www.basf.com/in/en

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