INEOS Aromatics reduces CO2 emissions and increases capacity with $70 million modernization of PTA facility in Merak, Indonesia

INEOS Aromatics has completed a $70 million modernization of its purified terephthalic acid (PTA) plant in Merak, Indonesia, that significantly reduces emissions and increases capacity, supporting the competitiveness and growth of the Indonesian polyester industry.

The installation of a larger oxidation reactor, reconfiguration of the reactor’s heat recovery system, and revamp of the process air compressor train will both reduce CO2 emissions per ton by 15% and increase the site capacity by 15%, from 500,000 tonnes to 575,000 tonnes per annum.

PTA is used by the polyester industry to produce items for homes and businesses such as clothes, furniture, food & drink packaging, and other industrial uses. The investment will also improve the reliability and competitiveness of the plant, increasing the availability of PTA for the Indonesian market and the use of local content in a fabric produced in the country.

‘The INEOS Aromatics facility in Merak has played an important role in the Indonesia polyester industry for some time. This new, multi-million dollar investment shows our commitment to its future growth,’ says Frank Yang, President Director, INEOS Aromatics Indonesia.

‘It also continues INEOS Aromatics’ tradition of deploying technology that helps lead the polyester industry to a more sustainable future,’ he adds. ‘It supports INEOS’ commitment to producing essential products while reducing emissions to net-zero by 2050.’

The plant modernization was completed safely amidst the COVID-19 pandemic that affected the movement of people and materials during the process. Frank adds, ‘We thank everyone who participated in the project, surrounding communities, and regulators in providing the support needed to complete the project safely.’

The Merak plant has been operating for nearly 25 years and is a major PTA supplier in Indonesia. It became part of INEOS, as part of its $5 billion acquisition of the bp petrochemicals business in January 2021, extending both its portfolio and geographical reach.

#reduceCO2 emission #modernization #PTAfacility #merak 

https://www.ineos.com/businesses/ineos-aromatics/

Medical & Healthcare TPEs’ Adhesion & Processing Characteristic

TPEs bond easily when processed either through overmolding or co-extrusion with most commonly used structural plastics, eliminating the need for additional adhesives and allowing for faster and more cost-effective processing.

One of the main areas of growth for TPEs is overmolding. Many product designers are utilizing TPEs to add a “soft touch” to a rigid material. KRAIBURG TPE, a global TPE manufacturer of a wide range of TPE products and custom solutions for multiple industries, offers the THERMOLAST  H series HC/AP, developed specifically for healthcare and medical device applications in the Asia Pacific. The HC/AP series compounds have a hardness range of 30-90 Shore A and can be used in a variety of applications due to their wide range of hardness from soft to semi-rigid.

Especially for medical and healthcare applications, KRAIBURG TPE’s HC/AP series of TPE compounds can be over-molded to produce comfortable, non-slip, and abrasion-resistant handles, grips, and buttons. 

Through multi-component injection molding and extrusion, the THERMOLAST  H HC/AP series has good bonding with polypropylene (PP) and polyethylene (PE) resins, allowing for flexibility in product designs. 

As such, the compounds can be over-molded to alter the surface feel, improve aesthetics, and cushion against vibrations. 

All-round material solutions 
Good haptics, soft-touch properties, and elasticity improve function and design, allowing medical device manufacturers to be more creative with their product applications. 

KRAIBURG TPE’s HC/AP compounds have a good compression set and are thus fitting for sealing and closure applications. 

Furthermore, the compounds can be sterilized in an autoclave at 121°C or with ETO (gas); and have good thermoplastics processing and flowability, stretching the possibility for more medical part designs.

The HC/AP series compounds are safe for use in medical applications and meet standards such as cytotoxicity ISO 10993-5, GB/T 16886.5, biocompatibility testing according to ISO 10993-5 and GB/T 16886.5, as well as a number of international food contact and medical standards.

Other properties such as good chemical resistance, good sealing, and no cytotoxic potential, as well as the ability to be colored into various chromatic effects, present KRAIBURG TPE’s HC/AP compounds as all-round material solutions for the medical and healthcare segments.

#TPEs #costeffectiveprocess #HC/AP compound #thermolast 

Comexi Will Expand Its Presence in the Middle East with a Showroom at Madayn Plastic Company

Comexi, a specialist in solutions for the flexible packaging printing and converting industry, will set up a showroom in the Middle East as a result of an agreement reached with Madayn Plastic Company. The Omani company has decided to venture into the flexible packaging sector with Reifenhäuser and Comexi, with the intention of investing a large percentage of the Sultanate’s market share.

 For this reason, Madayn Plastic has acquired a Comexi F2 ML flexographic press, a Comexi ML2 Evolution laminator, as well as a Reifenhäuser Blown Film. The three machines will be installed in the facility that the company is building in Sohar. Companies in the Middle East that are interested in Comexi’s technology will be able to view the flexographic press and the laminator.

“This is a very important operation for us”, explain Oriol Rabert, a Comexi Area Manager in this region, and Bharath Yalla, Managing Director of Reifenhäuser Middle East & Africa, who highlight that “the geographical location of Madayn Plastic Company allows us to reach potential clients from all over the Middle East and India. Having a showroom in Oman will help us to demonstrate the full potential of our flexographic printers and laminators”. This project, led by RMEA, reinforces the successful relationship between Reifenhäuser and Comexi, which has been a great success in India, for many years, and now extends to the Middle East.

Madayn Plastic Company began operating in the flexible packaging industry with very clear ideas. Unlike most companies in the sultanate, which work with low-cost machines, Madayn has made a clear commitment to quality through the acquisition of state-of-the-art technology such as the Comexi F2 ML and ML2 Evolution machines. “The investments of Madayn Plastic Company in Comexi and Reifenhäuser machinery will allow the Omani company to produce a substantial amount of flexible packaging within the country,” says Oriol Rabert.

The Comexi F2 ML printing machine is the ideal response to market demands, in reference to large format jobs, such as those of the polyethylene market for wrap-around, hygiene, as well as the majority of pet food sizes. The F2 ML is a mature machine, designed with every ergonomic and robust solution of the F2 family. It incorporates every GeniusTech solution that assists printers to conquer the main challenges they currently face, which include a lack of skilled operators, a job length reduction, and an increased number of job changes, among others.

 As a result of solutions, such as the fast, accurate, and automatic job setup with GeniusPrint, the high print quality provided by GeniusDrive, the absence of bouncing with GeniusRun, and the increased drying performance of GeniusDry, this machine is able to deliver the top-level performances that these markets require.

“This is the first Comexi F2 ML we have sold in the Middle East and India; it will undoubtedly be the most complete flexographic printer ever installed in Oman,” says Rabert, adding that with this machine, Madayn Plastic Company will be able to print more meters, as this machine is the first 1.5 meter F2 ML built by Comexi.

The Comexi ML2 Evolution laminator is a high and extremely versatile machine. It can be configured not only to laminate two or more materials with water-based, solvent-based, or solventless adhesives but as a coating machine, as gravure or flexo printing unit -at the register or full covering-, so a real all-in-one machine. The ergonomic design of the Comexi ML2 Evolution laminator allows for the simplistic and intuitive performance of daily operations at top speeds, thus subsequently maximizing production and minimizing downtime.

In order to meet the highest standards, the Comexi ML2 Evolution has incorporated new state-of-the-art options that will facilitate the conversion of flexible packaging. These include the ComexiClosed Loop, which automatically adjusts and maintains the adhesive grammage without solvents throughout production. Additionally, the automatic mark-to-mark registration adjustment system for cold seal will become a milestone in the industry, as avoids any operator intervention during the settings and considerably reduces material waste and the loss of adjustment time.

 In brief, the objective of the two systems is to facilitate the job set-up task and make machines more automatic, leading the industry towards full autonomous machinery. All of the aforementioned options, particularly in combination with an absolutely innovative new design, render a spectacular appearance that has never been seen on the market before, and which will become the new standard for Comexi.

#comexi #madyanplasticcompany #middleeast #autonomousmachinery #innovativedesign 

www.comexi.com

SONGWON delivers strong result for FY 2021

SONGWON Industrial Group today released its financial results for FY 2021. In Q4/2021, revenues continued to grow and totaled 283,475 Million KRW on December 31, 2021, marking a 39.1% increase when compared to the same quarter of 2020 (Q4/2020: 203,843 Million KRW). The net profit of 26,100 Million KRW for Q4/2021 amounted to a record 765.7% rise over the net profit achieved in the final quarter of 2020 (3,015 Million KRW). SONGWON ended 2021 strongly, achieving overall consolidated sales totaling 998,190 Million KRW, 23.6% higher than the previous year (FY 2020: 807,768 Million KRW).

SONGWON had a strong start to FY 2021, despite the global challenges and economic crises caused by the ongoing COVID-19 pandemic. Throughout the year, increasing demand across the Divisions led to sound growth with a notable rise in revenues overall in comparison to FY 2020. Particularly in the final quarter of the year, SONGWON’s Divisions delivered solid Q4/2021 results with higher profitability and returns.

For Division Industrial Chemicals, when compared to Q4/2020, revenues increased by 32.3% in Q4/2021, amounting to 202,611 Million KRW, and sales rose by 19.9% in FY 2021 (735,654 Million KRW) over the previous year (FY 2020: 613,593 Million KRW). For Division Performance Chemicals, Q4/2021 was also a strong quarter. The Division achieved a 59.5% increase in sales (80,864 Million KRW) compared to Q4/2020 (50,690 Million KRW) and a significant increase in sales of 35.2% for the year, amounting to 262,536 Million KRW over the same reporting period in 2020 (FY 2020: 194,175 Million KRW).

Division Industrial Chemicals’ solid sales performance in Q4/2021 was the result of strong global demand and the limited availability of certain chemical products. The previously implemented price increases across the product portfolio to offset the steep rises in raw materials and shipping costs also positively impacted the result. For SONGWON’s key business Polymer Stabilizers, sales volumes doubled in Q4/2021 due to the market’s short to balanced supply, high demand in all regions, and positive foreign exchange impacts. In Q4/2021, Fuel and Lubricant Additives also performed strongly.

The business recorded higher volumes on the back of the overall rise in demand across the industry. The positive performance was further enhanced by force majeure events and the formula-driven price increases implemented in the previous quarter which successfully counterbalanced the higher raw material and logistics costs. Q4/2021 was a record quarter for SONGWON’s Coatings business. Despite performing strongly above budget, and customers continuing to order in December instead of traditionally de-stocking, price increases were necessary to offset the skyrocketing raw materials prices and vigorous increases in logistics costs.

With increases in revenues and profit well above Q4/2020, SONGWON’s Division Performance Chemicals recorded results much higher than initially anticipated in the final quarter of 2021. Tin Intermediates saw signs of higher demand from Asia, particularly in China, and also performed strongly during Q4/2021, delivering a solid increase in turnover and margins despite necessary plant maintenance in November impacting sales. SONGWON’s PVC business recorded strong growth in Q4/2021 and delivered a robust performance with sales significantly above FY 2020 as a result of the improved market, particularly in Korea.

Despite facing unprecedented supply bottlenecks, logistics challenges, soaring raw material prices, and the emergence of new COVID-19 variants in 2021, executing our strategy has delivered positive financial results and is driving strong momentum moving towards 2022. Looking ahead, SONGWON expects the supply and logistics situation as well as raw material costs and pricing to remain volatile and demand to stay high.

Focusing on ensuring its supply reliability to customers, SONGWON will be expanding capacities to match the high demand, minimizing negative impacts to its supply chain and counterbalancing the escalating costs of materials and logistics. Amid the prevailing uncertainty, it is difficult to predict what FY 2022 will bring, and therefore, SONGWON remains cautious with its outlook.

However, with strong demand forecasted to continue, SONGWON anticipates that by strengthening its supply chain, driving additional operating efficiencies, and continuing to execute its strategy, the Group’s positive business performance will continue into FY 2022.

Click here

Airnov develops sustainable upgrade to DRICARD moisture absorbers

Airnov Healthcare Packaging, a global leader in controlled atmosphere packaging, is now offering a new and more sustainable version of its DRICARD products to its customers.

DRICARD is a flat moisture absorber comprised of calcium chloride desiccant laminated between film layers. As with desiccant packets, DRICARD is designed to maintain a dry package environment to keep nutraceuticals, foods, and diagnostics safe from the damaging effects of moisture.

The new, more sustainable version provides twice the capacity in the same size card, uses less plastic, and is printed with high-contrast blue ink on a white background, meaning it requires 80% less ink to produce than the current orange DRICARD 

“Airnov continues to improve its products in a more sustainable way, decreasing the consumption of ink and plastics used in our DRICARDS being just the latest example of our sustainability commitments,” commented Nicolas Martinez, Global Product Manager at Airnov.

As well as numerous enhanced sustainability credentials, the new DRICARD also offers performance benefits – its double thickness provides twice the moisture absorption capacity as its predecessor, all the while maintaining the same overall size and surface.

Nicolas Martinez continued “This new ability to double absorption capacity in the same size DRICARD improves Airnov’s product performance which, crucially, allows our customers to better optimize their packaging.”

Other key features of DRICARD include dust prevention, made possible by binding the calcium chloride desiccant within the laminate structure.

Furthermore, the rigid structure of the card allows high-speed automatic insertion by card dispensers or pick-and-place systems, while its flat profile is designed for use in applications that require desiccation in small and narrow packaging spaces. The blue-on-white printing is high-contrast and high-visibility where it is essential to minimize confusion with the end-product.

The new product is available in a variety of standard sizes and can be tailored to custom sizes if required. It is also US FDA compliant for use in nutraceutical and food applications.

Click here