Redefining Production Efficiency with t-win at K 2025

At K 2025, ENGEL is presenting a state-of-the-art manufacturing solution from its WINTEC brand for interior automotive components. At the heart of the exhibit is the t win 6500 twoplaten injection moulding machine with 6500 kN clamping force, equipped with MuCell technology for physical foaming. This combination enables the cost-effective production of a B-pillar trim made of mineral-filled polypropylene in just 50 seconds, while achieving significant material savings.

MuCell works with nitrogen or carbon dioxide, which is introduced into the plastic melt. The screw geometry, specially optimised for MuCell, ensures uniform gas distribution, resulting in a fine cell structure within the mould. The result is a lighter component with outstanding dimensional stability and visible surface quality – ideal for high-end automotive interior parts.

The exhibit part has a shot weight of around 290 grams and is moulded from SABIC’s polypropylene grade F9015. The tool from SIMOLDES demonstrates that complex interior components can be manufactured more sustainably and cost-effectively – without compromising on design. The use of MuCell reduces both weight and material consumption, resulting in a lasting reduction in unit costs.

While ENGEL stands for tailored solutions that meet the highest demands in precision, efficiency and digitalisation, WINTEC offers proven standard solutions with ENGEL DNA. ENGEL primarily targets customers seeking high levels of innovation and customisation, whereas WINTEC delivers cost-optimised, readily available machines for reliable, smart applications. Both brands guarantee high quality, with WINTEC benefitting from ENGEL’s extensive expertise.

The t-win from WINTEC is distinguished by its robust two-platen design. Short-stroke pressure pads enable short cycle times, while a synchronous locking system and servo-hydraulic drive ensure fast and energy-efficient operation. Its high energy efficiency, compact footprint and optimised maintenance access reduce overall operating costs and ensure a fast return on investment.

WINTEC injection moulding machines are equipped with the intuitive C3 control unit, which ensures clear process management with high performance. The new model of a fully integrated viper 20 linear robot handles part removal and relieves the workload on operating personnel. The close integration of robot and machine within a single control system enhances process stability and shortens cycle times by optimising motion sequences.

The digital assistance system iQ hold control supports the optimisation of the holding pressure time during initial process setup. With just one click, it automatically determines the sealing point for the respective component. The result is a significant time saving and optimised cycle times without manual effort, while providing reproducible values.

During ongoing production, the integrated digital assistance system iQ weight control responds in real time to changes in melt viscosity. For each cycle, it analyses the filling behaviour and automatically adjusts the switchover point to ensure consistent part weight. This enables scrap rates to be reduced by up to 85 percent and improves process reliability – a crucial benefit when dealing with fluctuating batch properties.

The ENGEL iQ process observer is also integrated into the production cell. This digital assistance system continuously monitors a wide range of machine and process parameters throughout the injection moulding process, detects deviations at an early stage and automatically provides concrete recommendations for action. As a result, it helps to further increase process stability, ensure consistent part quality and sustainably improve the productivity of the system.

With this fully automated production solution, WINTEC demonstrates what modern interior part manufacturing can look like: reduced material consumption, low energy usage, and consistent performance and quality. Injection moulders benefit from short cycle times, durable machine components, and a compact system solution that can be easily integrated into existing production lines. WINTEC offers efficient plug-and-play solutions with high availability, delivering excellent value for money without compromising performance – a clear competitive advantage for its customers.

https://www.engelglobal.com/

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Innovating for a Cleaner Future with CARES

• Envalior today announces the launch of Envalior CARES, its organization-wide commitment to addressing the environmental and social impacts of its business through concrete sustainability ambitions, targeted actions, and partnerships.
• The company has updated its greenhouse gas emissions targets following an adjustment to the baseline measurement year. This has led to revised Scope 1 and 2 emissions reduction goals for 2030.
• Examples of how the company puts Envalior CARES into practice will be featured at K 2025 and in its upcoming Sustainability Report, including a wide range of bio-based and recycled-based Engineering Materials.

Envalior, a global leader in Engineering Materials, is strengthening its sustainability roadmap to further improve transparency, accountability, and performance across key environmental and social areas. These efforts are organized under the umbrella of Envalior CARES, a strategic sustainability approach built on three pillars: Low CArbon, Sustainable REsources, and Social Responsibility. Through this framework, Envalior supports its customers in their sustainability transition while advancing its own goals, ensuring the greatest possible positive impact for all stakeholders and society at large.

Envalior CARES was developed to drive sustainable change in the Engineering Materials industry, providing an ambitious and pragmatic roadmap. Key organizational frameworks and strategic commitments already in place include: Scope 1 and 2 greenhouse gas (GHG) emissions targets for 2030; dedicated teams for its portfolio of bio- and recycled-based alternatives; a roadmap to having all European production sites audited according to the Operation Clean Sweep (OCS) pellet-loss prevention standard; and an ambitious global safety program.

“Our dedication to sustainability isn’t just part of our strategy – it’s part of who we are and a key company value. At Envalior, we see this as an opportunity to lead the change and to create long-term value for all our stakeholders,” says Calum MacLean, CEO of Envalior.

Low Carbon: Updated greenhouse gas (GHG) emissions targets

As part of the Low Carbon pillar of Envalior CARES, the company has revised its Scope 1 and 2 GHG emissions targets. The baseline year has been updated to 2024 to improve data transparency and allow for more accurate tracking of progress. Between 2016 and 2024, Envalior’s predecessor companies achieved a 65% reduction in Scope 1 and 2 emissions through operational improvements and procurement measures. Building on this achievement, Envalior now aims to cut emissions by a further 35% from 2024 to 2030.

The reductions will be achieved through a range of initiatives, including Envalior’s commitment to sourcing 100% of its electricity from renewable sources by 2030, the launch of on-site emissions reduction projects, and the transition to low-carbon heat sources. The next step is to develop a decarbonization roadmap extending beyond 2030, ensuring alignment with the most scientifically robust and actionable global climate objectives. Once this is in place, further concrete targets for Scopes 1 and 2 will be communicated, and Scope 3 targets will be incorporated into Envalior’s climate roadmap.

Sustainable Resources: Discover Envalior’s solutions at K 2025

The Sustainable Resources pillar of Envalior CARES focuses on conserving the valuable raw materials used in our products and making sure they are used as efficiently as possible. This involves developing more sustainable products and taking a holistic view of their entire life cycle. Such an approach plays a key role in reducing the environmental impact of both Envalior and its customers.

Visitors to K 2025, the world’s leading trade fair for plastics and rubber (October 8 to October 15), will be able to experience Envalior’s latest sustainable innovations firsthand. These include a wide selection of ISCC PLUS-certified materials. Compared to conventional fossil-based alternatives, these materials can offer an improved environmental profile, including a lower carbon footprint, without compromising performance or requiring major process changes for customers. These “drop-in solutions” are possible thanks to Envalior’s strong supply chain, backward integration in key monomers, and excellent polymerization capabilities.

For example, sustainable PA6 alternatives for electrical and electronic (E&E) applications, and packaging, will be on display at K 2025. These include a Durethan ECO and a Durethan BLUE grade, containing up to 90% ISCC PLUS-certified bio-based and recycled content (by mass balance attribution). Envalior’s Stanyl B-MB PA46 range is also ISCC PLUS-certified, with bio-based content by mass balance attribution. This generates a carbon footprint up to 50% lower than the fossil-derived original grade. Together with its customers and partners, Envalior is supporting the creation of more sustainable solutions across industries

Social Responsibility: Driving industry-wide progress through partnerships

The Social Responsibility pillar of Envalior CARES is dedicated to ensuring the safety and well-being of our people and supports several social initiatives in local communities. Envalior’s operations and processes are regularly reviewed to ensure they comply with global standards. By adhering to international human rights standards and conducting regular impact assessments, Envalior ensures transparency and accountability in all its operations. Aligning with both industry-specific and global sustainability initiatives is important for Envalior to maintain transparency as it works toward this goal. The company recently became a signatory of the ICCA Responsible Care Global Charter. This initiative unites leading players in the chemical industry to promote the responsible management of chemicals and encourage sustainable growth around the world. Accurate reporting is a cornerstone of the program, ensuring that signatories demonstrate their ongoing commitment to improving health, safety, and environmental performance. Since 2024, Envalior has also been a signatory of the United Nations Global Compact (UNGC), submitting its first mandatory Communication on Progress (CoP) in July this year.

www.envalior.com

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Smart Plastics Systems Drive Innovation at K-2025

At this year’s K-Show in Duesseldorf, the MAAG Group will unveil a host of innovative technologies for the plastics industry from October 8-15, 2025 in hall 9, booth A02, all centered around integrated system solutions in pelletizing, extrusion, filtration, recycling as well as measurement and controls. Visitors can expect a wide range of new products and technological developments.

“Our systems stand for innovation, quality, and efficiency. At K-2025, we will show how technical excellence and smart design are transforming the future of plastics processing.” Says Ueli Thuerig, President of MAAG Group.

Debut of the PEARLO CS – Compact Excellence in Underwater Pelletizing

The new PEARLO CS marks a milestone in compact pelletizing systems. Drawing on the proven PEARLO series, it features the familiar tangential cutting chamber and optimized cutter design. Offered in two sizes, it targets production scales where flexibility and efficiency are essential. “We developed the PEARLO CS specifically for manufacturers who need top-tier performance in a streamlined footprint,” explains Product Manager Rico Sandmann.

NG-USG Redefined – Enhanced Design for Maximum Throughput With an enlarged rotor diameter and improved water flow, the next generation NG-USG underwater strand pelletizing system enables greater throughput and superior pellet quality. Additional sensors boost process stability. These design enhancements help to achieve consistent quality with increased performance.

EBG – Dust-Reducing Dry Cut Strand Pelletizing System

This semi-automated system offers flexible process control with reduced strand breaks, low moisture content, and minimized dust formation – a reliable solution for demanding applications.

Global Innovation: extrex⁶ EC – Gear Pump for Rigid PVC Processing

MAAG unveils a world first: the extrex⁶ EC gear pump, designed for conveying rigid PVC. It delivers unprecedented levels of process safety, product quality, and resource efficiency. “With the extrex⁶ EC, a new chapter in PVC extrusion technology is opened.” Says Jonathan Hummer, Head of Product Management Pumps.

BRF & ERF – Double-Stage Melt Filtration for Sustainable Recycling

MAAG introduces double-stage filtration for advanced polymer recycling. As the BRF coarse melt filter enhances downstream equipment protection and ensures stable operation, the ERF fine filter guarantees exceptional pellet quality with minimal material loss. These filters offer a powerful combination for efficient, low-cost recycling solutions.

CSC-R-DV – Streamlined Screen Changer for Increased Output

The new curved, continuous screen changer CSC-R-DV with integrated start-up position offers up to 50% higher throughput and energy savings, while significantly shortening the production line. Its compact design reduces investment costs and fits perfectly into temperature-sensitive extrusion processes.

Virgin Polymers in Focus: PEARLO 350 & CIS System

MAAG introduces the largest underwater pelletizing system for PET production with the PEARLO 350 pelletizer equipped with EAC technology and new die plate design, ensuring long tool life, precise cutting and reduced fines for premium granulate. For high throughputs, the Central Injection System (CIS) die plate introduces water centrally through the die plate to reduce agglomerates and improve pellet cooling for high-MI polymers.

New Centrifugal Dryer Lab in the US

MAAG has commissioned the new centrifugal dryer lab as a key part of the Centrifugal Dryer Center of Excellence in Eagle Rock, VA. The lab will enable MAAG to further optimize and innovate centrifugal dryers for virgin polymer, recycling, and compounding systems. Focus for the lab include improved energy efficiency, drying performance, noise reduction and to build application specific knowledge for future innovation. For customers, the Centrifugal Dryer Lab can be utilized for drying tests up to 72,000 kg/hr.

Welcome to the MAAG Group Family: Sikora GmbH

Since June 2025, Sikora GmbH has joined the MAAG Group. Sikora will present their innovative measurement, control, inspection, and sorting technologies for quality control in the plastics industry at K-Show in Hall 10, Booth F14.

https://maag.com/

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Visitors and exhibitors enjoy improved efficiency with intelligent trade fair guidance

K in Düsseldorf now offers the AI-supported chatbot ‘K Assistant’, a virtual companion that provides exhibitors and visitors with targeted information around the clock – individually, multilingually and intelligently.

K Assistant is available to assist anyone interested at www.k-online.com. Whether you need initial information on hall plans, exhibitor offers, the supporting programmed or services, the chatbot ensures you are perfectly prepared for an optimal trade fair experience.

‘With K Assistant, we are offering an innovative service that enables visitors and exhibitors to plan their trade fair visit even more efficiently,’ explains Thomas Franken, Director K at Messe Düsseldorf. ‘Digital tools such as the chatbot are an important step towards offering our customers modern and user-friendly support.’

More than just a chat – what the K Assistant can do:

• Available 24/7: The AI chatbot is available to users at any time of the day or night, ensuring maximum planning freedom.
• Intelligent answers instead of mere search results: The ‘K Assistant’ thinks for itself – it analyses questions in context and provides structured, precise information instead of long lists of hits.
• Language diversity for global target groups: Visitors and exhibitors from all over the world benefit from the multilingualism of the system, which communicates in numerous national languages.

The friendly symbol for the K Assistant can always be found at the bottom right-hand corner of www.k-online.com.

www.k-online.com

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