Covestro Implements Electric Trucks for Short-Distance Chemical Shuttling at Shanghai Site

• Commercial deployment marks significant progress in green logistics pilot program
• Ready for scaling up at company’s largest production site
• Contributing to scope 3 emissions reduction and a circular economy

To advance the pursuit of innovative models for decarbonizing the chemical supply chain, Covestro initiated a pioneering green logistics pilot program in collaboration with partners in China in November last year. The successful collaboration hasyielded positive results during the proof-of-concept phase and has now transitioned into operational implementation. This is marked by an agreement with COSCO Shipping Logistics & Supply Chain Management Co., Ltd. to propel the commercial deployment of electric trucks dedicated to the short-distance transport of chemicals at Covestro Integrated Site Shanghai (CISS).

As part of this collaborative effort, the initial phase involves the introduction of the first electric heavy-duty truck to replace the existing diesel truck for transporting polymeric diphenylmethane diisocyanato (pMDI) from the Shanghai site to nearby warehouses. This transition is set to cover part of the annual pMDI shuttle volume at Covestro’s largest production site, resulting in a projected reduction of 43 tons of CO 2 equivalent in well-to-wheel emissions (CO 2 emissions over the entire life cycle of fuels) in 2024 compared to the 2022 baseline – a 22 percent decrease. The future use of green Power to charge the trucks will further contribute to the goal of achieving net zero in logistics.Both companies will consistently evaluate the electric truck’s performance and efficiency, aiming for continuous optimization of the total cost of ownership associated with the vehicle. Based on these evaluations, decisions will be made regarding potential scalability. As a pivotal route toward achieving net zero, green logistics is poised to deliver sustainable solutions for mitigating scope 3 emissions. We look forward to working with Covestro to advance the exploration and adoption of sustainable logistics solutions in the chemical industry and contribute to the ultimate goal of net-zero emissions from the logistics side, said Fu Peng, Executive Vice President of COSCO Shipping Logistics & Supply Chain Management. The supply chain plays a crucial role in the chemical industry’s journey to achieve climate neutrality, demanding collaboration beyond individual company boundaries. The commercial deployment of this groundbreaking electric truck for chemical shuttling is poised to act as a catalyst, propelling our site and company towards climate neutrality and a circular economy, stated Dr. Yun Chen, General Manager of CISS.

Contributing to scope 3 emissions reduction:
Approximately 80 percent of Covestro’s total emissions stem from scope 3 emissions, or indirect emissions resulting from upstream and downstream processes, including supply chains, material transport, and raw material processing. In the Asia Pacific region, where around 70 percent of Covestro’s products are transported by truck, concerted efforts to reduce emissions within the logistics framework are specifically targeted at trucks. In light of this, the green logistics program was launched last year with the objective of devising more sustainable methods for road transportation via trucks.

Collaborators in this endeavor include customers, logistics solution and infrastructure partners, and industry organizations, with the network steadily expanding. The program is designed to rigorously assess the viability of specific strategies under distinct scenarios. Among the explored solutions is the utilization of subsidized biodiesel in Shanghai for long-haul transport of dangerous goods, as well as the integration of hydrogen fuel cell-powered trucks. We are committed to expanding our network of partnerships to actively seek, pilot, and scale up sustainable, low-carbon logistics solutions that meet both environmental and commercial needs. We anticipate continued progress in introducing new solutions aimed at significantly reducing our scope 3 emissions, thereby propelling us towards a climate-neutral future, said Marius Wirtz, Senior Vice President, Supply Chain & Logistics Asia Pacific, Covestro. Covestro has said that it is aiming to become operationally climate neutral – this includes reducing both direct emissions from its own operations (scope 1) as well as indirect emissions from purchased energy (scope 2) to net zero – by 2035. The company is poised to unveil its reduction targets for scope 3 emissions soon.

About COSCO Shipping Logistics Supply Chain Management:
COSCO Shipping Logistics Supply Chain Management Co., Ltd., an affiliate of China COSCO Shipping Corporation Limited, is an international integrated logistics enterprise with shipping logistics as its core. It specializes in providing modernized and professional end-to-end logistics and supply chain solutions for customers home and abroad. Renowned for its good reputation and professional service capabilities, it has become an important partner for governments, ports, railways, airports, and large multinational companies. The service network of COSCO Shipping Logistics covers 30 provinces in China and many countries and regions across Europe, America, Asia, and Africa. With over 600 domestic and international sales and service points worldwide, the company’s extensive network ensures that it can provide customers with a comprehensive range of logistics solutions.

About Covestro:
Covestro is one of the world’s leading manufacturers of high-quality polymer materials and their components. With its innovative products, processes and methods, the company helps enhance sustainability and the quality of life in many areas. Covestro supplies customers around the world in key industries such as mobility, building and living, as well as the electrical and electronics sector. In addition, polymers from Covestro are also used in sectors such as sports and leisure, cosmetics and health, as well as in the chemical industry itself. The company is committed to becoming fully circular and is striving to become climate neutral by 2035 (scope 1 and 2). Covestro generated sales of EUR 18 billion in fiscal 2022. At the end of 2022, the company had 50 production sites worldwide and employed approximately 18,000 people (calculated as full-time equivalents).
www.covestro.com

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Net-Zero Chemicals Industry Initiative Relaunches as the Global Impact Coalition 

• The CEO-led chemical industry initiative, incubated by the World Economic Forum, has been relaunched as the Global Impact Coalition (GIC).
• The new standalone Coalition has been created by seven founding member chemical companies and is supported by more than 70 senior industry executives.
• The first tangible project to accelerate the implementation of chemical and mechanical recycling for plastics was also launched in 2023.
To drive the global chemical industry on a path to net-zero emissions by 2050, the Low- Carbon Emitting Technologies (LCET) initiative, incubated and hosted by the World Economic Forum for more than three years, has now officially launched as the independent Impact Coalition.

With a suite of leading-edge projects, the CEO-led coalition, founded by BASF, SABIC, Clariant, LyondellBasell, the Mitsubishi Chemical Group, and Solvay will focus on accelerating the development and upscaling of low-carbon emitting technologies for chemical production and related value chains. With a focus on innovation, partnerships, and the development of net-zero production methods, the new Coalition can make an important contribution to carbon neutrality and sustainable growth. After over three years of incubation within the World Economic Forum and led by tangible results in the decarbonization space, we are delighted to witness the Global Impact Coalition emerge as an independent legal entity,” said Børge Brende, President, World Economic Forum. “We are dedicated to nurturing our strong relationship, bolstering sustainability andinnovation within the chemicals sector.”

Leading Demonstration Projects
The Coalition will incubate projects with a proven approach pioneered by the LCET. Example projects coming from Coalition member companies:
The R&D Hub for Plastic Waste Processing – which will focus on developing new technologies for waste processing with a lower CO 2 footprint and greater levels of plastic waste recycling.
Electrically Heated Steam Cracker Furnace – collaboration to construct the world’s first demonstration plant for large-scale electrically heated steam cracker furnaces.Marking a milestone
The Coalition is a collaboration of incubation of low carbon emittance technologies in the chemical industry, supported by an expert community of more than seventy senior chemical industry executives. Its transition from a World Economic Forum initiative into the new, independent Coalition marks an important milestone and has been made possible by its founders. I see immense potential in reshaping the chemical industry's impact on our planet. One of our goals is in forging new pathways to achieve this, through collaboration, business model transformation, and solid partnerships that create true value in our drive to a net zero future. I am extremely excited to lead the charge, focused on less talk, more results”, said Charlie Tan, Global Impact Coalition’s Chief Executive Officer. At the cornerstone of the global economy, the chemical industry provides essential materials, technologies and building blocks for 95% of all manufactured goods. As a crucial part ofalmost all sectors, sourcing and using alternative and sustainable sources of carbon will have an important impact in the fight against climate change.

About Global Impact Coalition
The Global Impact Coalition (GIC) is dedicated to transforming the chemical industry to net- zero by 2050. Originally incubated at the World Economic Forum, the GIC is now a Swiss based venture formed by BASF, SABIC, Clariant, Covestro, LyondellBasell, Mitsubishi Chemical Group, and Solvay, with the aim of jointly accelerating the development and scaling of low-carbon technologies for chemical production and related value chains. As the industry’s first ever CEO-led coalition, the GIC will create and foster new partnerships to address challenges that cannot be effectively tackled in isolation. The GIC serves as a dynamic platform to catalyze impactful projects and R&D collaborations with a core focus on the implementation of technological, value chain, regulatory, financial, and market-related solutions towards meeting sustainable objectives. Join us on the path to deploy low-carbon emitting technologies at scale and achieve net-zero emissions by 2050.
www.globalimpactcoaliton.com

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BOREALIS TO ACQUIRE INTEGRA PLASTICS AD, AN ADVANCED MECHANICAL RECYCLING PLAYER BASED IN BULGARIA

•    Borealis announces the signing of an agreement to acquire a 100 % stake in Integra Plastics AD, an advanced mechanical recycling player based in Bulgaria
• The investment will strengthen Borealis’ advanced mechanical recycling portfolio, adding more than 20,000 tons of recycling capacity and support growing customer demand for sustainable solutions
• The transaction is part of Borealis’ EverMinds  commitment to accelerate the transition to a circular economy and represents another critical proof point of that ambition.

Borealis announces that it has signed an agreement for the acquisition of Integra Plastics AD, a Bulgarian advanced mechanical recycling player. Closing of this transaction is subject to customary regulatory approvals. Based in Elin Pelin, Bulgaria, Integra Plastics AD operates a modern advanced mechanical recycling plant built in 2019 with state-of-the-art equipment. Integra Plastics has the ability to transform post-consumer waste into high quality polyolefin recyclates suitable for demanding applications.

“In line with Borealis’ Strategy 2030, we continue making steady progress on our circularity journey by reinventing essentials for sustainable living. The addition of Integra Plastics AD will strengthen our ability to deliver on our advanced mechanical recycling ambition and enable our customers to meet their sustainability targets,” says Lucrèce Foufopoulos, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Innovation & Technology.About Borealis
Borealis is one of the world’s leading providers of advanced and sustainable polyolefin solutions. In Europe, Borealis is also an innovative leader in polyolefins recycling and a major producer of base chemicals. We leverage our polymer expertise and decades of experience to offer value-adding, innovative and circular material solutions for key industries such as consumer products, energy, healthcare, infrastructure and mobility.

With operations in over 120 countries and head offices in Vienna, Austria, Borealis employs around 6,000 people. In 2022, we generated a net profit of EUR 2.1 billion. OMV, the Austria-based international energy, fuels & feedstock and chemicals & materials company, owns 75 % of our shares. The Abu Dhabi National Oil Company (ADNOC), based in the United Arab Emirates (UAE), owns the remaining 25 %.

In re-inventing essentials for sustainable living, we build on our commitment to safety, our people, innovation and technology, and performance excellence. We are accelerating the transformation to a circular economy of polyolefins and expanding our geographical footprint to better serve our customers around the globe. Our operations are augmented by two important joint ventures: Borouge (with ADNOC, headquartered in the UAE); and Baystar  (with TotalEnergies, based in the US).
www.borealisgroup.com | www.borealiseverminds.com

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PlastFocus 2024 is a Sellout! Showcasing the Right Blocks for Industry Growth

PlastFocus will be held at the YASHOBHOOMI (IICC), Dwarka, New Delhi, one of the large convention and exhibition centres in India with a total area of 3,00,000 m2. The venue provides a perfectly suitable space for large exhibitions with a sprawling compound. The fairgrounds provide pillarless halls with a clear height of 14 metres with excellent load-bearing capacity.
The technology draw of PlastFocus continues to excite the plastics industry. The 2024 edition is set to cover a staggering 1,00,000 sq. mts. area of exhibition space. With the show already sold out, the organisers are working tirelessly to evaluate all possibilities to accommodate the aspiring exhibitors who do not wish to miss this mega show.

PlastFocus 2024 – Breaking Barriers, Conquering New Skies
The key focus of PlastFocus 2024 is to offer a stage for every stakeholder of the industry to present their latest innovations and solutions that will add value to the processors. With over 200 live factories ready to grace the exhibition centre, this year’s event is poised to serve as an ideal hub for knowledge exchange, helping realise the Government’s dream to make India a global manufacturing hub for plastics.
The palpable buzz and fervour surrounding this exhibition underscore its status as a highly anticipated event for industry professionals. Talking about the event, Tushar Parikh, Chairman, Plastics Machinery Manufacturers Association of India (PMMAI) says, “PlastFocus 2024 is set to present cutting-edge technology through live machines, allowing attendees to witness these innovations in action. It’s an opportunity to discern the distinctions between machines manufactured in India and their global counterparts.”

Bringing the Industry Together
“PlastFocus 2024 is set to take place at a fresh and modern venue, boasting a range of new amenities that are set to be some of this year’s most enticing highlights. Our team is actively working on introducing an innovative matchmaking feature that will distinctively connect buyers and sellers. The concept is to proactively pair a genuine buyer with a suitable exhibitor well in advance, ensuring both parties are well-prepared and aligned on their expectations and approach,” states Cyril Pereira, Managing Director, Triune Exhibitors Pvt. Ltd.

To sum, PlastFocus 2024 is the preeminent event for the plastics industry, showcasing the latest advancements in technology, sustainability and market trends. With a strong industry connect, PlastFocus continues to draw processors from across the industry to witness solutions that could meaningfully empower them for a sustainable tomorrow.

www.plastfocus.org

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EUROMAP Supports the Plástico Brasil fair at the São Paulo Expo

The next Plástico Brasil, exhibition for plastics and rubber machinery, is scheduled to take place in São Paulo from 24 to 28 March 2025. The entire plastics industry supply chain will be represented at this event.

Plástico Brasil will be hosted by ABIMAQ (The Brazilian Association for the Machinery and Equipment Industry) while INFORMA MARKETS LTDA, one of Brazil’s largest trade show promoters, is entrusted with the organization of and publicity for the trade show.

In the spirit of mutual support, INFORMA and EUROMAP have now agreed on working more closely together. The collaborative approach comprises enhanced exchange of experience,
involvement in the bodies of Plástico Brasil, support in recruiting exhibitors and attracting visitors and the establishment of joint networks.From now on, the Plástico Brasil will be labelled “Supported by EUROMAP”. This endorsement is only given to a limited number of events worldwide to maintain high quality standards. Brazil is a market with great potential. It is an important and promising market for the EUROMAP countries where they want to see themselves represented at a high-profile exhibition.

The Plástico Brasil will take place in Brazil’s largest and most modern exhibition center, the São Paulo Expo Exhibition & Convention Center.

About EUROMAP:
EUROMAP is the umbrella organization for the powerful European plastics and rubber machinery industry which accounts for some 40 per cent of worldwide production and almost 50 per cent of export volumes. Member associations are from Austria, France, Germany, Italy, Luxembourg, Spain, Switzerland, Turkey, and the United Kingdom.
www.euromap.org

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Bry-Air Conducts the 13th Biannual Eye Camp to Support Underprivileged People Suffering from Eye-Related Problems

Staying true to its commitment to enhancing lives through CSR activities, Bry-Air, the flagship company of Pahwa Group, organized its 13th Biannual Eye Camp at Moga, Punjab. The camp was conducted on 3rd December at Mathra Das Civil Hospital in association with a local NGO partner, Bhartiya Jagriti Manch.

The camp was visited by ___ number of people from the villages of Singha Wala, Naar Khote, Sapu Wala, Tareywala, Budh Singh Wala, Chadek, Malinwala, Khote Patti Mohabbat, Marion, Ramu Wala Kalam and Moga district. During the camp, __ number of people were identified with the need to getcataract surgery. As part of the initiative, ___ medicines and __ spectacles were distributed free of cost to the people attending the camp.

The 13th Biannual Eye Camp was inaugurated jointly by Sanjeev Saini, Chairman, Blooming Buds School, Moga, along with Anandita Pahwa, Head-CSR Pahwa Group, in the presence of Indu Puri. Along with this, the camp was graced by the presence of Dr Amandeep Kaur Arora, MLA, Moga, and other eminent personalities of Moga as well.

The company has been organizing the camp since 2012 as a gesture to pay tribute to Rai Bahadur Dr. Mathra Das Pahwa. During his lifetime, Dr. Pahwa conducted over half a million surgeries. Along with this, his relentless work as a philanthropist in the field of vision, especially cataract surgery for the underprivileged, won him the recognition of Netra-Dev (God of Eyes).

Following his passion for helping people gain their eyesight, he created a record of conducting 750 operations in a single day, which made him the world’s greatest eye operator. Acknowledging his dedication to enriching lives through such initiatives, he has been commemorated with many awards, namely, Padma Shri (1954), the title of Rai Bahadur (1921), Kesari Hind- Gold Medal (1924), Kesari Hind- Silver Medal (1912).

Carrying forward his legacy of conducting charitable work for the underprivileged in the field of vision and cataract surgery, till date the company has organized 115 eye camps where they have treated around 40228 people over the years. During the period, 3269 people have successfully received cataract surgeries, accompanied by the distribution of 24991 free spectacles along with 31623 free medicines.Speaking on the occasion, Anandite Pahwa, Head -CSR Pahwa Group said, “As a responsible company, we firmly believe in bringing about the change in society we want, rather than waiting for the change to happen. Along similar lines, we keep conducting such CSR activities to help people with eye-related problems gain their eyesight. Owing to our continuous effort, we have been able to help a significant number of people over time and wish to support more people in the years to come.”

Elaborating on the same, ___ of Bhartiya Jagriti Manch said, “As an organization, we diligently work towards enhancing people’s lives. The collaboration with Bry-Air gave us an opportunity to help create awareness and provide medical assistance to underserved people. It played a pivotal role in directly reaching out to the beneficiaries and providing them with the free-of-cost services at the camp.”
www.bry_air.com

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Asahi Kasei Launching Demonstration Trial on Rental Service for Chlor-Alkali Electrolysis Cells in Europe – Contributing to the Circular Economy and Reduction of Customer Burden

Japanese technology company Asahi Kasei is launching a demonstration trial of a rental service for chlor-alkali electrolysis cells in Europe with Nobian GmbH and LOGISTEED Europe B.V. Headquartered in North Rhine- Westphalia, Germany, Nobian is one of Europe’s leading chlor-alkali1 companies. Headquartered in Gelderland, the Netherlands, LOGISTEED Europe is a leading logistics company with more than 10 sites in 6 countries in Europe.

For over 45 years since commercializing its membrane process for chlor-alkali electrolysis in 1975, Asahi Kasei has earned a strong reputation among customers for offering superior operating perfor- mance and reliability as a supplier of all technological elements of the process, including ion-exchange membranes, electrolysis cells, electrodes, and plant operation expertise. Global demand for chlor-alkali in 2022 was approximately 100 million tons2 and Asahi Kasei’s chlor-alkali process has been adopted at more than 150 plants in 30 countries as of November 2023, with a total capacity of over 30 million tons per year converted to 100% caustic soda, making Asahi Kasei a leading global process supplier.The membrane process for chlor-alkali electrolysis produces chlorine, hydrogen, and caustic soda byelectrolyzing brine using ion-exchange membranes. It eliminates the need to use environmentally haz- ardous mercury or asbestos as process materials and enables greater energy efficiency. The combi- nation of low-voltage membranes and electrolyzes developed with advanced Asahi Kasei technology reduces CO2 emissions by lowering power consumption in the electrolysis process.

When performing maintenance on electrolysis cells, customers of Asahi Kasei’s process need to re- move the cells to a maintenance site for a considerable period of time, during which production is suspended. This is often followed by high-load operation to make up for the lost production once maintenance is completed, resulting in higher electricity costs. Customers can, by renting replacement electrolysis cells from Asahi Kasei when repairing their own equipment, maintain production capacity or benefit from maximal flexibility by using state of art high performing electrodes enabling lower elec tricity costs. The replacement cells are maintained at Asahi Kasei’s certified repair sites after each use, and then reused among multiple customers in Europe. Furthermore, as customers would not need town and maintain spare cells that are effectively idle assets at most times, the total amount of precious
metals used in Europe can be reduced.

Having partnered with Asahi Kasei for more than 40 years, Nobian is at the forefront of chlor-alkali electrolysis with consideration for the environment, while LOGISTEED Europe has a track record in Europe of more than 30 years. In the rental service demonstration trial, Asahi Kasei and Nobian will identify operational issues and optimize the content of the service. LOGISTEED Europe will provide storage sites for the electrolysis cells and advance the establishment of reverse logistics between cus- tomers and the storage sites. Commercialization of the rental service is targeted in 2025.

Moving forward, Asahi Kasei plans to expand the rental service to Asia and North America and enhance services by integrating the system development capabilities of Recherche 2000 Inc. acquired in Feb- ruary 2020, in order to expand efforts on the circular economy of precious metals and other metals from reducing and reusing to recycling electrolysis cells and electrodes. A process of electrolyzing sodium chloride solutions to produce chlorine and caustic soda, both of which are used for various end applications, including organic and inorganic materials, soaps, and detergents. 2 2024 World Analysis – Chlor-Alkali

About Nobian:
Nobian is a European market leader in the production of salt, essential chemicals, and energy for in- dustry, varying from construction and cleaning to pharmaceuticals and water treatment. The company excels in the safe and reliable provision of high-purity salt, chlor-alkali, chloromethane, and hydrogen, thanks to its integrated value chain with modern production locations in the Netherlands, Germany, and Denmark. Nobian has a strong history in salt production which goes back more than 100 years to 1918, and it has deep experience in underground energy storage. The company’s 1,600 employees are ded- icated to becoming safer, more efficient, and more sustainable.

About LOGISTEED Europe:
LOGISTEED Europe B.V. launched its European logistics activities in 1989, opening its first facility in Germany. The company has grown continually since then. Its wide variety of services include ware- housing, transportation, customs clearance, logistics consulting, freight forwarding, etc. The headquar- ter of the company is located in the Netherland with easy access to Rotterdam and Schiphol, which are the hubs of transportation in Europe. As a group company of LOGISTEED Group, the company pro- vides customers with logistics services globally.

About Asahi Kasei:
The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every age. With more than 48,000 employees worldwide, the company contributes to a sustainable society by providing solutions to the world’s challenges through its three business sectors of Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products from battery separators and biodegradable textiles to engineering plastics and sound solutions.
www.asahi-kasei.com

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STADLER Completes Switzerland’s Largest Electronic Waste Sorting Plant

STADLER Anlagenbau GmbH, the globally active German company specialising in the planning, production and assembly of turnkey recycling and sorting plants, together with weeeSwiss Technology AG, a subsidiary of the STADLER Group, have designed and installed the electronic waste sorting plant jointly with Immark at its site in Regensdorf.

The new facility replaces an existing plant, increasing the site’s processing capacity while ensuring consistent stand-out quality in its output. Altshausen, Immark AG, part of the Thommen Group, is a pioneer and market leader in the recycling and disposal of electronic waste in Switzerland with a recycling rate of up to 95% that far exceeds the requirements of the European Waste Electrical and Electronic Equipment Directive (WEEE). The company chose STADLER to design and install a new sorting plant to replace its existing facility in Regensdorf.

“It is the largest processing plant for electronic waste in Switzerland and it must ensure high throughput and capability to process the volumes we receive,” says Patrick Wollenmann,
Project Manager at Immark. “We expect that with this new plant, we have laid the foundation for a successful future in terms of operational management.” The new facility features innovative design and the latest technology, and is in fact the first electronic waste sorting plant to use a ballistic separator. The plant operates in a 2-shift service with a capacity of up to 12 tons per hour, meeting Immark’s requirements of greater capacity and better purity of the output. It also optimizes the recovery of printed circuit boards.

“For us, STADLER´s convincing technology of the conveyor belts and ballistic separator, and their proximity to Zurich were decisive. We also appreciate very much the work of the competent project managers, the quick and constructive implementation and solution- oriented approach,” says Patrick Wollenmann. “The STADLER STT5000 ballistic separator pre-sorts the material into three different fractions. It separates the material into fines, flat plastics and cables, as well aa cube-shaped material such as electronic motors,” explains Jan Dollenmaier, STADLER joint Project Manager.

Innovative plant design for exceptionally high-quality output:
The new sorting plant receives materials in WEEE Directive Groups 1-3 (Large – Small Household Appliances and IT Equipment) and 4 (Consumer Equipment), which are processed in several different processing modules. The modules are positioned in line, but are also equipped with separate feeders for independent usage, which results in higher availability of the whole plant. The flexible modular design of the plant allows the adjustment of the machines throughout the process to ensure consistently high-quality non-ferrous, ferrous, PCB, stainless steel and plastic fractions.

In the first module of the process, the infeed material is manually sorted to remove the toxins and hazardous components, as well as valuable materials such as cables, printed circuit boards and metals. Once the hazardous components have been removed, the material is crushed in several shredders so that both the remaining hazardous components, such as batteries or capacitors, and the various recyclable materials, such as iron, non-ferrous metals and plastic, can be sorted. When selecting the shredding units, consideration was given not only to the required throughput but also to the lowest possible wear and tear and easy maintenance.

The recyclable materials are sorted out after screening using state-of-the-art magnetic technology, eddy current separation and sensor sorting technology. The iron fractions are re- sorted in a sorting cabin to ensure quality and increase the degree of purity. The fine fraction is also processed through various sorting steps to separate the plastics from the metal compounds, which are then ground to separate the various metal granules. Great attention was devoted to fire protection at the plant. Automated fire detection and extinguishing systems were installed after the shredding units. The detected fire source is automatically discharged from the plant process into a steel bunker via a hatch system, where the personnel can extinguish the fire and secure the fire source. The high wear and tear of the waste material processed at the new plant required specific design features such as stainless-steel wear plates to reinforce the hoppers and belts with fire retardant and cutting protection. The plant was also designed to simplify maintenance as much as possible. All key points and motors are accessible via maintenance platforms or access ladders.Close collaboration ensures the successful completion of a complex project:
The design and assembly of the new plant presented challenges that the STADLER and Immark teams successfully resolved through close collaboration. “In addition to the installation of the new system, the old system continued to operate. This meant that the new plant had to be built in several stages and the old plant had to be dismantled at the same time. In addition, the available space on the construction site was very limited,” says Patrick Wollenmann. The modular design of the new plant was a key element for the successful completion of the project and for the high speed of assembly: “The modular design of the individual units has limited the assembly time to a very short period. Any problems that arose during assembly were quickly identified and solved thanks to the flexibility of STADLER’s employees,” adds Patrick Wollenman. “This was a major electrical waste project, with many new machines being installed and many suppliers involved. We had a lot of new interfaces. All in all, we managed everything very nicely in cooperation with Immark’s team,” concludes Philipp Frechen, STADLER joint Project Manager.

About STADLER:
STADLER  is dedicated to the planning, production and assembly of sorting systems an components for the waste disposal and recycling industry world-wide .Its team of over 500 qualified employees offers a tailor-made full service, from conceptual design to planning, production, modernization, optimization, assembly, start-up, conversions, disassembly, maintenance and servicing of components to complete recycling and sorting systems. Its product range includes ballistic separators, transport conveyor belts, trommel screens and label removers. STADLER is also able to provide steel structures and electrical switch cabinets for the plants it installs. Founded in 1791, this family-run company’s operation and strategy is underpinned by its ethos of delivering quality, reliability and customer satisfaction, being a good employer and providing strong social support.

About weeeSwiss Technology AG:
weeeSwiss specializes in the design, construction and operation of turn-key Waste Electric and Electronic Equipment (WEEE) recycling plants. weeeSwiss has more than 30 years of industrial experience in which it has pioneered WEEE recycling technology, and today supports its customers around the world with its operational and market know-how. Today it offers e-waste recycling operators full Engineering, Procurement and Construction (EPC) services. Its process begins with a detailed analysis of the customer’s requirements, followed by the design of the recycling process and factory layout, then installation and start-up. The company delivers specially developed training programs to ensure the customer’s personnel is able to operate the plant to the highest standards. Its team’s in-depth knowledge of the worldwide markets and its global network ensure the customer achieves the best value for the plant’s reclaimed elements including precious metals, non-ferrous and ferrous materials, and plastics.

About Immark Thommen Group:
Immark was founded in 1986 and is a pioneer in the disposal and recycling of electronic waste in Switzerland. The SWICO- and SENS-certified company operates three sites in Switzerland and works with 38 dismantling companies. Immark has been part of the Thommen Group since 2010. The Thommen Group is one of Europe leading recycling companies with roots in Switzerland. With its three strong brands Thommen, Metallum and Immark, it offers complete recycling solutions for the industrial and commercial sectors and local authorities. With 25 locations in five countries, the Thommen Group has a global network and is an important link in the circular economy. As a producer of high-quality recycled raw materials, the Thommen Group creates and preserves resources.
www.stadler.com / www.thommengroup.com 

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Tackling Global Resource Security With OQ’s Latest Polymer Innovations

• OQ to showcase latest polymer portfolio innovations at Arabplast 2023 in Hall 4/C110
• New additions to the OQ Luban polypropylene impact copolymer (ICP) portfolio as well as a new LLDPE Rotomoulding offering OQ Luban LL8446.21 will be launched to customers by the end of 2023.
• The OQ Luban ICP solutions increase the world’s ability to combat food waste by enabling the production of cost-effective primary and secondary packaging including industrial pails, and food containers.
• OQ Luban LL8446.21 is the latest LLDPE Rotomoulding grade used to make water tanks, a critical tool to help preserve, distribute, and consume water.

Headquartered in Oman, OQ stands out for its diverse expertise as an energy transition enabler across various markets. Excelling in polypropylene (PP) and polyethylene (PE), catering to both flexible and rigid packaging solutions, OQ has announced two major product launches designed to solve industry challenges and provide key sustainability benefits. First is the OQ Luban polypropylene impact copolymer portfolio, introducing Luban EP 2340L, EP 2340P, and EP 2348R, which underwent initial proving in 2022 and are set for a full launch in Q4 2023. These grades, along with the upcoming Luban EP 2348S and EP 2348T are scheduled for launch in the same quarter.

These products provide solutions covering a broad range of applications, including thin-walled packaging, appliances, automotive parts, and consumer goods, industrial, containers, crates, batteries, and beyond. Alongside this, OQ is also launching Luban LL8446.21 – a new LLDPE Rotomoulding solution. Designed to enable safe, clean, and reliable storage and transportation of water and other liquids, it has multiple applications, including water tanks, chemical containers, pallets, traffic barriers, air conditioning enclosures and refuse bins.Enhancing food security and protecting water scarcity:
These new solutions will help industries around the world to tackle some of the most pressing global challenges. According to the United Nations, around 30% of the food that is produced fails to be consumed, a huge waste issue that is hindering opportunities for socioeconomic development in regions where food security is a major concern. OQ’s polymer solutions, including  polypropylene ICP series, play a crucial role in empowering food producers with the necessary tools they require to address the food security challenge, as well as making it possible for end users to participate in the solution by not only effectively preserving their food during consumption, but also whilst it is on its journey through the value chain from field to table. Through these solutions, OQ contributing to the vital aspects of food safety, security, mitigation of food shortages, and the promotion of circularity within the food industry.

In tandem, OQ’s new LLDPE Rotomoulding grade Luban LL8446.21 will help to enhance water security at the point where it is consumed, especially in regions which are undergoing both rural development as well as rapid urbanization – situations which are likely to lead to water scarcity. This focused solution plays a pivotal role in enhancing water security by serving as a key component in the water distribution value chain, including water tanks and pipes, enabling the safe, clean, and reliable transportation and storage of water in both urban and rural areas. This underscores the increasing importance of such advancements in polymer technology, aligning with the rising demand for efficient water management solutions worldwide.

• No compromise on quality:
  OQ’s solutions are positioned to create a meaningful impact, driven by their high quality, array of beneficial properties and rapid ability to produce at scale. For the IPC portfolio, key benefits and features include:
•  Enhanced flowability:
  Helps to reduce energy input and lowers processing temperatures, resulting in cost and energy savings. Moreover, it allows for greater design freedom by enabling thinner walls to be achieved, reducing both weight and cost.
• Dimensional consistency:
  Ensures product dimensional stability during use including during hot fill applications and stacking as well as reheating in the case of food savers.
• Improved stiffness and toughness balance:
  Allowing for application versatility providing operational efficiency and cost savings during production whilst maintaining functionality during the full value chain including meeting storage and transportation requirements.

OQ Luban ICP solutions are designed around performance in an application. An example is Luban EP2340L, a perfect solution for crates and boxes due to its balance of very high impact and stiffness properties. Luban EP2348R, thanks to its good impact and stiffness, is the ideal grade to produce food containers and light weight pales. Luban EP2348T, meanwhile, due to its high flow, stiffness and low temperature impact is suited for thin-walled packaging solutions in food applications requiring refrigeration or freezing. Trevor Robinson, Adviser, Polymer Marketing commented:

“Our grade range is carefully crafted to provide comprehensive solutions across the thin-wall rigid packaging value chain, catering to both industrial and consumer thin-walled applications. Our focus goes beyond providing just the right grade for the application and extends to offering holistic solutions backed by services tailored to meet our customers’ specific needs. This enables the customers to innovate in the value chain keeping up with market trends, reducing reliance on imports.” OQ’s LLDPE Rotomoulding grade Luban LL8446.21 is ideally suited for water tanks thanks to its excellent durability, processability and UV stabilization – the polymer design and resulting property balance including excellent ESCR and deformation under load ensures superior performance in the field.

In terms of design versatility, convertors can produce a range of roto-molded products with Luban LL8446.21 including for a wide range of water tank sizes, from the smallest models all the way up to 10,000 liters. The Luban LL8446.21 grade is also designed to offer excellent processability including a faster grinding rate. LLDPE roto-molding value chain solutions in addition, provide more cost effective and sustainable solutions over the service lifespan compared to the traditional alternatives such as GRP, metal, and concrete.

Trevor added: “In addition to offering top quality grades designed for purpose polyolefin solutions, OQ aims to provide best-in-class customer service to match. The OQ team is dedicated to assisting customers from the very start of our interaction in firstly selecting the right solutions that match their requirements. As we guide customers through field trials and commercial processes, we quickly learn their pain points, needs and requirements. Our goal is to demonstrate value that supports the customer’s needs.” To learn more about OQ’s Luban Polypropylene ICP portfolio and the LLDPE Rotomoulding grade Luban LL8446.21, visit OQ’s booth in Hall 4/C110 at Arabplast 2023 and follow along here.

About us:
OQ is a global integrated energy company with roots in Oman. It emerged in late 2019 upon the successful integration of nine legacy companies, united to form a stronger, more efficient and consolidated entity. We operate in 17 countries and cover the entire value chain in the energy sector from exploration and production, to marketing and distribution of end-user products. Our fuels and chemicals are sold in over 80 countries worldwide. We also partner with local and international companies in the hydrocarbon sector to increase value for the shareholders and reap greater benefits for the communities.
www.OQ’s.com

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