The PAM success story: Reifenhäuser delivers 150th mechatronic flat die automation system

• Patented and proven: 150 PAM systems in use worldwide
• Greater efficiency, safety and easy operation: PAM makes flat film producers less dependent on qualified personnel
• Manufacturer-independent: PAM can be retrofitted to flat film dies from Reifenhäuser and third-party suppliers

After extrusion machine specialist Reifenhäuser presented the automation system PAM (precise, autonomous, mechatronic) for flat dies and coextrusion adapters for the first time at the K 2022 plastics trade fair, the 150th system has now been installed on a customer line. The patented mechatronic control system has decisive advantages over conventional automatic thermal expansion bolt systems. PAM uses high-precision electric actuators to automatically control the adjusting screws for setting and regulating the flexible die lip. Depending on the die design, it is also possible to autonomously adjust the dust bar, the width adjustment and the lip opening by adjusting the lower die lip. PAM is available for all new Reifenhäuser flat dies and as a retrofit for dies from all third-party manufacturers.

The 150th unit was delivered to a customer in Germany who has automated his PET thermoforming sheet line with PAM. The system is characterized by its simple design and handling. At the same time, the sophisticated control works with absolute reliability and precision. In addition to the increase in efficiency, the system is now much easier, more convenient and safer to operate. Once settings have been saved, they can be called up via the system HMI and PAM delivers perfect and reproducible film quality at the touch of a button. Processors are therefore less dependent on the qualifications and experience of the system operators, achieve a faster start to film production, higher output and consume significantly less energy. This is because the motorized actuators only need to be supplied with power for a short time during adjustment and not permanently, like conventional thermal expansion bolts. The overall equipment efficiency (OEE) improves significantly overall.

Tim Bänsch, Product Manager at Reifenhäuser Extrusion Systems, explains: “With PAM automation, we can offer our customers a unique system that offers decisive competitive advantages thanks to the patented mechatronic control system and has proven itself in every respect with 150 systems on the market.”

The technology was developed by maku AG, which was founded by Robert Maeder in 1983. In 2022, Reifenhäuser Extrusion Systems (RES) – the Reifenhäuser Group’s business unit specializing in extrusion components – entered into a strategic partnership with maku to jointly develop the PAM system further and market it worldwide. Reto Maeder, the current managing director, co-owner and son of the company founder, continues to be active in the development and customer support of the PAM system and is available with his many years of expertise in the field of mechatronic die control.

Simple operation and high work safety make producers less dependent on highly qualified personnel

Usually, starting up an extrusion line or changing products requires many skilled operations. Producers are therefore dependent on well-qualified  machine operators, which is a huge problem in times of a shortage of skilled labour and high staff turnover. With PAM, producers become more independent, as the system itself can restore the optimum die setting at any time.

Another decisive advantage of PAM automation is the increased work safety. With a manually controlled flat film line, the machine operator works directly on the so-called hot part of the line. When using PAM, the operator does not have any contact with hot metal elements of the line or with the hot melt itself. Burns or other injuries caused by working on the running extrusion line are therefore ruled out. In this way, producers can easily fulfil the mandatory occupational safety requirements in high-tech markets, such as North America or Europe, and protect their employees in the best possible way.

PAM for coextrusion adapters

The PAM control system is not only available for flat dies but also for the Reifenhäuser Coextrusion Adaptor Pro. This feedblock is the only coextrusion system on the market that enables the profiling of individual film layers while the system is running. Unlike conventional solutions, the elements in the adapter do not have to be removed, processed and reinstalled in a time-consuming manner. Instead, profilers can be flexibly controlled individually or together during operation via a central adjustment. With the PAM option, Reifenhäuser goes one step further and automates the setting of the layer distribution and simplifies adjustments and optimizations thanks to integrated recipe management. This is particularly worthwhile for manufacturers of films with many layers and many product changes.

While the coextrusion adapter for simple 3-layer laminates can be set in a few simple steps, up to 70 profilers need to be adjusted for barrier laminates with 11 layers, for example. Compared to manual adjustment by a machine operator, automation saves around half an hour of changeover time, depending on the number of profilers to be adjusted.

Reifenhäuser is one of the few machine manufacturers on the market that produces all hot part components itself – extruder, coextrusion adapter and die. Thanks to this hot part expertise within the group, all process-related interfaces can be perfectly designed to work together. PAM takes the whole package to a new level.

www.reifenhauser.com

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Tosca Publishes 2024 Sustainability Report, Driving Transformational Sustainability Impact

Tosca, a global leader in reusable packaging solutions, is proud to announce the release of its 2024 Sustainability Report. This comprehensive document highlights the company’s progress in 2023, outlining its efforts to drive transformative sustainability impact across its operations and through deepening customer partnerships. The report reinforces Tosca’s position at the forefront of the reusable packaging revolution.

With sustainability at the heart of Tosca’s mission, the 2024 report showcases how the company has supported its customers in achieving ambitious environmental goals while simultaneously reducing operational waste. It highlights Tosca’s use of cutting-edge technologies, operational innovations, and commitment to developing its workforce, all of which drive meaningful sustainability outcomes.

“At Tosca, sustainability remains at the core of our DNA,” says Eric Frank, Chief Executive Officer. “In 2023, our ‘all together better’ sustainability strategy generated impressive results as we worked together in customer partnerships, operational excellence and team engagement. We have made significant progress, but above all else, I am personally proud of the ongoing commitment of all of Tosca’s stakeholders to the betterment of people and planet, individually and together.”

Tosca’s 2023 Sustainability Achievements

In 2023, Tosca made significant strides in reducing its environmental impact and operational waste. The company achieved a 37.8 percent reduction in carbon emissions intensity by revenue and achieved Ecovadis ISO Platinum standard accreditation in EMEA – a reflection of its relentless pursuit of operational excellence. It diverted 284,000 metric tons of cardboard from global supply chains, contributing to a total diversion of over 2.4 million metric tons since 2000 through customers’ adoption of its reusables. This result underscores Tosca’s ability to optimise its operations, working effectively in partnership with its customers, while driving sustainability forward. It has also continued to invest in attracting talented people and providing opportunities for team members to develop their careers. The attendance of skills training of 100% of staff is a testament to this commitment.

“As an industry leader, our mission to revolutionise the flow of goods through the food supply chain, eliminating waste at every turn creates a global ripple effect for achieving sustainability goals for our customers and beyond. That’s why we’re relentless about seeking new ways to help our customers move to reusable packaging while increasing the resiliency of our organisation,” says Karin Witton,  Global Sustainability Director.

Customer Partnerships Driving Sustainability

Tosca works with customers as a trusted partner, aiming to generate transformative change through the opportunities that end-to-end supply chain optimisation can unlock. Its support extends beyond the supply of sustainable pooling and reusable packaging assets to include consulting on related areas, such as navigating new regulations, identifying supply chain applications of emergent technologies, and helping customers implement automated environments.

In 2023, Tosca partnered with Simpsons Beverages to address supply, safety and sustainability challenges. By transitioning to Tosca’s Superior Hybrid Intermediate Bulk Containers (IBCs) for liquid and pooling model, it achieved enhanced sustainability and operational efficiency, while reducing overall costs. This collaboration also positioned Simpsons Beverages for future growth and environmental compliance.

Tosca’s vision for the future – at the Forefront of the Reusable Revolution

Tosca has a bold vision to harness data, increase digitisation and partner with customers using its expertise to reduce food waste, emissions and costs. It aims to move to a more integrated approach to packaging which supports the elimination of single-use alternatives by leveraging reusable secondary and tertiary packaging.

In 2025 and beyond, Tosca will continue to advocate for regulatory changes that prioritise reusable assets and pooling services over recycling packaging wherever possible as a more sustainable alternative, and push for exemptions from packaging taxes for reusables. It will also leverage innovations such as Tosca Asset IQ to minimise food damage, improve stock control, and enhance sustainability throughout the supply chain. Working in partnership with customers, Tosca will support them in their sustainability journey by providing advice and data to help limit Scope 3 emissions, reduce costs and bring their goods to market. With its clear vision, Tosca will continue to lead the reusable revolution.

www.toscaltd.com

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S&T Plastic Machines: Pioneering Excellence in Injection Moulding

S&T Plastic Machines, a division of India’s renowned S&T Group, is a leader in manufacturing high-performance plastic injection moulding machines. With a focus on precision, reliability, and innovation, we provide cutting-edge machinery solutions to industries across India and beyond. Our 36,000 sq. ft. state-of-the-art facility and 18+ nationwide branches ensure comprehensive sales and service support for our clients.

Versatile Solutions for Every Industry

We offer a wide range of injection moulding machines tailored to meet the needs of various sectors, including automotive, consumer goods, medical, aerospace, defence, packaging, and home appliances. Our diverse product lineup includes:

• Dream Series (80-800T): Ideal for high-volume production in consumer goods and packaging.
• HDPE Fittings Series (100-800T): Designed for HDPE pipe, valve, and fitting production.
• VERZA Series (90-250T): High-performance machines for precision moulding in automotive and medical.
• CRESTO Series (120-250T): Optimized for delicate parts in home appliances and automotive.
• D UPVC/CPVC Series (100-800T): Built for efficient UPVC/CPVC pipe production.
• PET Series (100-500T): High-efficiency machines for producing PET bottles.
• Vertical Injection Moulding Machines (25-450T): Compact solutions for small parts, such as medical devices.

Our machines offer clamping forces from 60T to 800T and shot weights from 81gms to 5300gms in PS, offering flexibility for a variety of applications.

Engineered for Precision and Performance

Our machines are designed for stability, accuracy, and long-term performance. Key features include:

• Innovative Clamping Systems: Uniform pressure distribution for faster cycle times and higher efficiency.
• Wide Platen Support & Square Tie Bar Distances: Ensuring structural stability and precise mould alignment.
• Customizable Injection Systems: Providing precision for intricate moulding and rapid production cycles.
• LM Guideways: Smooth operations that reduce friction and enhance productivity.
• Diverse Screw Designs: Optimizing material flow for improved consistency and quality.

Customized Solutions for Every Need

We understand that different industries have unique needs. That’s why our machines are highly customizable, ensuring they meet specific production requirements. Whether it’s high-precision moulding for medical devices or fast, high-volume production for packaging, we work closely with clients to ensure optimal machine performance.

For automotive and medical industries that require precision and speed, our machines are equipped with advanced features to meet demanding production schedules. For sectors like packaging and construction, we offer durable machines that deliver reliable performance under high-volume conditions.

A Partner in Innovation and Success

S&T Plastic Machines is more than just a machine manufacturer; we are a partner in your success. We work closely with clients to optimize their manufacturing processes, providing expert training, ongoing support, and technical assistance to reduce downtime and improve productivity.

Our commitment to continuous innovation means that we are always improving our products to meet changing industry demands. With a focus on quality and customer satisfaction, we help businesses achieve sustained growth.

Commitment to Quality and Excellence

We are committed to driving India’s manufacturing growth by providing high-quality, reliable, and efficient machines. S&T Plastic Machines ensures that our products meet the highest performance standards, helping businesses maintain a competitive edge in the market.

Shaping the Future of Manufacturing

As a key player in India’s industrial transformation, S&T Plastic Machines empowers industries to increase productivity, improve quality, and reduce operational costs. Our machines deliver consistent, high-quality results, making us a trusted partner for businesses across the country.

Choosing S&T Plastic Machines means partnering with a company that is committed to your success. Together, we can shape the future of Indian manufacturing with precision, innovation, and reliability.

WWW.Stmplastics.Com

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Value Shot H203/… with new possibilities

Based on the proven nozzle range H202/…, HASCO hot runner will present the modified and improved nozzle range, Value Shot H203/…. Ideas and suggestions from customers as well as experiences from practice have been directly incorporated into the development of the new nozzle range. A total of 28 different nozzle sizes are available.

The choice between CuCoBe and highly heat conductive tips from a molybdenum alloy for more demanding applications, and the option of open torpedoes enable a broad processing spectrum from classic, mass-produced plastics to engineering plastics. Compatible coatings also enable the processing of filled plastics.

The one-component hardened nozzle body offers maximum protection against leaks. The set hardness offers the possibility of removing and re-installing the mould insert many times without any risk of damaging the tight fit of the nozzle. The new tip/dome area with the right reducing caps (along the lines of the HASCO Vario Shot nozzle range) guarantees a minimum dome volume and thus an optimum exchange of material in front of the nozzle. Long, flexible areas of the connections near to the heating make it possible to create a front-changeable system with all nozzle variants.

The well-known, long-tested heating/thermocouple combination has been incorporated into the new nozzle range, and thus also ensures maximum service life and temperature stability for the new models. Apart from that, thanks to an optimised production process, the now even more efficient Value Shot H203/… can be offered at very attractive prices.

https://www.hasco.com/

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VERTICAL INTERGRATION DRIVES SUCCESS IN TOLERANCE ATTAINMENT FOR MICRO MOLDING

Brett Saddoris, Technical Marketing Manager, Accumold

Achieving tight tolerances in micro molding is a complex process that requires carefulattention to every stage of production, from design through to assembly. The precision required for micro molded components, often used in industries such as medical devices, electronics, and micro-mechanical systems, demands a level of control that extends far beyond traditional manufacturing techniques. Tolerances, measured in micrometers, are crucial for ensuring the functionality, performance, and quality of these components.Success in this field relies on expertise in several key areas: design, material selection, the molding process itself, tool making, validation and metrology, and automated assembly. Moreover, vertical integration, where a single company controls all stages of production, offers a significant advantage in maintaining tight tolerances.

DESIGN ISSUES

The journey toward precision in micro molding begins with the design phase. Micro molding demands a unique approach to design, as the limitations and capabilities of the process must be considered from the outset. Traditional design principles cannot always be directly applied to micro molding, which necessitates specific adjustments to ensure the manufacturability of the part without compromising on precision. For example, plastic materials shrink as they cool, and this shrinkage can vary based on the polymer type and part geometry. In micro molding, even a minute variation in shrinkage can lead to significant deviations in tolerance. Therefore, accurate modeling and compensation for shrinkage are critical during the design phase.

Another challenge lies in maintaining consistent wall thickness, which is essential for achieving dimensional stability. Variations in wall thickness can cause non-uniform cooling, leading to inconsistent shrinkage and resulting in tolerance issues. The intricate nature of micro-molded parts, which often include features such as micro-channels or fine ribs, also requires precise attention during design. Even tight radii must be crafted with care to ensure that the mold can replicate these features without introducing dimensional inaccuracies. Draft angles, used to facilitate part ejection from the mold, must be carefully calculated to avoid warping, while avoiding complex undercuts can help reduce the likelihood of tolerance issues during the molding process.

MATERIALS

The material chosen for micro molding plays a pivotal role in ensuring that the final part meets the desired tolerances. Different polymers exhibit varying degrees of shrinkage, flow characteristics, and mechanical properties, all of which impact the ability to achieve precision. High-performance thermoplastics like PEEK and liquid crystal polymers (LCP) are often preferred for their superior dimensional stability. The ability of these materials to maintain their dimensions under stress and during temperature fluctuations makes them ideal for micro-molded parts where tolerances are crucial.

Material flow is another important factor to consider. In micro molding, the plastic must flow into very small, often complex mold cavities. Materials with high flowability are essential to ensure that every detail of the mold cavity is filled, preventing defects such as short shots or incomplete features. Additives like glass or carbon fibers may also be incorporated to enhance material strength or thermal properties, though these can also affect flow and shrinkage behavior. A thorough understanding of the material’s characteristics is crucial, and this is where vertical integration proves beneficial. In-house material science expertise allows for tailored material selection and optimization that aligns with both the design and the specific requirements of the micro molding process.

MOLDING

The molding process itself presents its own set of challenges in maintaining tight tolerances. Achieving the necessary precision in micro molding requires specialized machinery capable of controlling parameters such as injection speed, pressure, and temperature with extreme accuracy. Small deviations in these parameters can result in significant changes in part dimensions. For instance, if injection speed is too high or too low, it can affect how the material fills the mold, potentially leading to defects that affect tolerance. Similarly, maintaining consistent temperatures throughout the process is critical to avoid issues such as warping, shrinkage, or other dimensional inaccuracies.

Optimizing cycle time is also important in the micro molding process. While shorter cycle times are often pursued for efficiency, in micro molding, cooling time is particularly important to ensure that the part cools evenly and maintains its shape. Too short a cycle time can lead to parts being ejected from the mold before they have fully cooled, resulting in warping or dimensional inaccuracies.

TOOLING

Tool making, or mold fabrication, is another critical factor in achieving precise tolerances. The mold itself must be manufactured to extremely tight tolerances because even the smallest deviation can result in an out-of-spec part. Micro molds often have intricate features, and maintaining consistency across all cavities within a multi-cavity mold is crucial for uniform part production. High-precision machining techniques such as electrical discharge machining (EDM) and CNC milling are used to create the intricate details required for micro molds. Cooling channels within the mold must also be carefully designed to ensure even temperature distribution, as uneven cooling can lead to shrinkage issues that impact tolerances.

Vertical integration again proves advantageous in the context of tool making. A vertically integrated micro molder with in-house tooling capabilities can maintain tighter control over the mold-making process, ensuring that the tool is optimized for both the design and material requirements. This approach minimizes the risk of errors and ensures that the mold is capable of producing parts with the desired tolerances.

VALIDATION

Once the parts are produced, validation and metrology play a crucial role in ensuring that they meet the required specifications. Advanced metrology techniques are needed to accurately measure micro-molded components, given their small size and intricate features. Traditional measurement tools are often insufficient for this task. Coordinate measuring  machines (CMMs) and optical inspection systems are commonly used to verify the dimensions of micro parts with high precision. Micro computed tomography (Micro-CT) is another tool that allows for both external and internal features to be measured without damaging the part, which is especially useful for components with complex geometries.

The ability to validate part dimensions with precision is a key part of the micro molding process, and a vertically integrated molder will typically have dedicated metrology departments equipped with cutting-edge technology. This in-house capability allows for continuous quality control throughout the production process, identifying potential issues early and ensuring that parts remain within tolerance from the first to the last batch.

ASSEMBLY

For many micro-molded parts, tight tolerances must be maintained not only through the molding process but also during assembly, where these components are integrated into larger systems. Automated assembly processes are often necessary to ensure that these delicate parts are handled with the required precision. Human error in assembly can introduce variability that affects tolerances, making automation an important aspect of maintaining consistency. Automated systems equipped with vision-guided robots or alignment tools can handle the delicate nature of micro parts, ensuring that they are placed and aligned correctly during the assembly process.

In this regard, vertical integration once again plays a key role. A micro molder with in-house automated assembly capabilities can streamline the process, ensuring that tolerances are maintained from the initial molding stage through to final assembly. This end-to-end control  is a significant advantage when dealing with micro-molded parts, where even minor deviations can lead to significant issues in performance and functionality.

www.accu-mold.com

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Foodservice Packaging Market is Expected to Expand by 6% CAGR Through 2034

A recent industry report by Fact.MR estimates the global foodservice packaging market size to be valued at US$ 67.9 billion in 2024. The market is projected to grow at a compound annual growth rate (CAGR) of 6%, reaching US$ 121.7 billion by 2034.

Due to shifting customer preferences and the ever-changing demands of the food sector, the market has experienced substantial development and evolution. This market includes a broad range of packaging options made to specifically address the need of different foodservice businesses, such as cafes, restaurants, fast-food outlets, and catering services.

The need for easy and environmentally friendly packaging solutions is being driven by the growing trend of on-the-go dining and the expansion of online food delivery services. As environmental concerns have grown, sustainable packaging materials—such as compostable and biodegradable options—have become more popular.

Advancements in packaging technologies, such as barrier coatings and intelligent packaging, are contributing to the market’s expansion. The global foodservice packaging market is characterized by a competitive landscape where key players are focusing on innovation, product differentiation, and sustainability to gain an edge.

Key Takeaways from Market Study:

• The global foodservice packaging market is forecasted to expand at a CAGR of 6% through 2034.
• Global sales of foodservice packaging products are estimated at US$ 67.9 billion in 2024.
• The market is projected to reach US$ 121.7 billion by 2034-end.
• The North American market is projected to expand at a CAGR of 6.1% through 2034.
• Polyethylene terephthalate is estimated to account for 29.9% market share in 2024.
• East Asia is projected to account for 20.3% of the global market share by 2034.

“Technological advancements in the foodservice packaging market are enhancing consumer convenience and driving product sales by offering sustainable solutions,” says a Fact.MR analyst.

Market Developments:

Key foodservice packaging manufacturers are Pactiv LLC, Gold Plast SPA, Anchor Packaging Inc., Berry Global Inc., and Novolex Packaging. Key companies in the industry are joining forces by merging and acquiring other companies. They are also launching new products to make their position stronger and grab a larger share of the market.

• In 2022, Sabert Corporation revealed its latest product line, the Kraft Collection. This collection comprises a diverse range of food packaging solutions crafted from corrugated and paperboard materials. Notably, these packaging options are designed to be recyclable and compostable, featuring post-consumer fiber content, aligning with Sabert’s enduring dedication to sustainability.
• In 2022, Amcor introduced a new series of paper-based packaging products called AmFiber. This platform underscores Amcor’s commitment to consumer-centric and adaptable innovation. AmFiber seeks to redefine the capabilities of traditional paper packaging by offering a broader range of features and functional benefits, addressing the evolving needs of consumers.

Market Insights: Global Trends and Dynamics in Foodservice Packaging Industry:

According to a recent analysis by Fact.MR, a leading provider of market research and competitive intelligence, East Asia is anticipated to capture a significant 20.3% share of the global market by 2034. The presence of foodservice packaging producers across various regions globally, including Southeast Asia, Central and South America, and Australia, has enabled market players to cater to the growing demand while reducing reliance on specific sourcing locations.

In North America, the United States dominates the foodservice packaging market, accounting for a substantial 89.9% market share. Economic conditions play a pivotal role in shaping consumer spending habits and overall demand for packaged food. Additionally, regulatory frameworks and environmental policies drive producers towards sustainable and compliant packaging solutions. Evolving consumer preferences, particularly a rising demand for convenient on-the-go packaging options, further influence market dynamics.

www.factmr.com

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A New, Safer Solution with Exceptional fire Performance: Clariant’s Exolit AP 422 A

• New SVHC-free fire retardant with no melamine content (<0.1%)1 Exolit AP 422 A meets stringent safety and sustainability demands
• Innovative composition provides superior fire resistance across multiple applications

Clariant launched it’s next-generation melamine-free flame retardant, a safer and forward-thinking solution that provides superior fire resistance and meets the stringent demands of modern industries.

In 2023, melamine was classified as a Substance of Very High Concern (SVHC) making Exolit AP 422 A a valuable asset for the firestop industry, enabling the creation of coating and sealant products that maintain high performance standards without relying on melamine.

In anticipation of the current and future regulatory challenges around melamine, Clariant has been proactively working on this innovative solution for several years, developing an SVHC-free alternative to the existing melamine-containing Exolit AP 422 flame retardant.

“Exolit AP 422 A upholds the trusted reliability that Exolit products are recognized for in the market and ensures that our clients’ fire protection offerings remain competitive, particularly in terms of chemical compliance. It allows manufacturers to adapt to evolving legislation while preserving the effectiveness of their fire safety solutions,” said Sebastian Moschel, Clariant’s Technical Business Development Manager Passive Fire Protection.

The new Exolit AP 422 A addresses the concerns surrounding melamine as a Substance of Very High Concern at the same time as providing superior fire resistance across multiple applications including intumescent coatings, firestop sealing systems, and PIR insulation panels. Its non- halogenated nature helps minimize hazardous emissions, providing safer usage in critical industries.

“Exolit AP 422 A responds to key market trends around tightening fire safety standards, environmental and health concerns, regulatory compliance needs, operational efficiency demands, and the need for versatile solutions across many applications,” added Clariant’s Global Business Development Manager Polymer Solutions, Christian Battenberg.

Customers that have already incorporated Exolit AP 422 A into their firestop products describe the new melamine-free flame retardant as a game changer as it provides reliable fire protection performance at the same time as aligning with sustainability commitments. One client commented on their new competitive edge in the market, by being able to offer safer, more environmentally friendly solutions to customers.

Flame retardants are found in many applications around us, including electronic devices; transportation systems and buildings. As e-mobility expands, they provide safer protection for everything from charging points to circuit breakers. With evolving chemical regulations like REACH, Exolit AP 422 A provides manufacturers a future-proof solution to create more sustainable, superior and fully compliant flame-retardant formulations, ensuring reliability and trust.

www.clariant.com

TaipeiPLAS 2024 Concludes Successfully: Plastics and Rubber Industry Embraces Low-Carbon Future

Taipei International Plastics & Rubber Industry Show (TaipeiPLAS), held in conjunction with Taipei International Shoe Making Technology Show (ShoeTech Taipei), gathered nearly 500 exhibitors across more than 1,800 booths and concluded today with resounding success.

According to TAITRA the organizer, the five-day show attracted over 16,000 visitors from home and abroad. Among them were more than 2,500 international visitors from 98 countries/regions, including delegations from India, Myanmar, Vietnam, Malaysia, Algeria, and Egypt.

This year’s TaipeiPLAS centered on three main themes: “Innovative Materials,” “Advanced Manufacturing,” and “Circular Economy.” These themes highlight the industry’s drive toward smarter, more energy-efficient production; meanwhile, innovation in materials and recycling are supporting cross-sector application and sustainable development.

Low-carbon and high-efficiency machines were found in almost every aisle on the showground, such as FCS’s SA series injection molding machine for optical products, CHEN HSONG’s new all-electric liquid silicone rubber injection molding machine, YE I’s water-cooled plastic recycling machine, GENIUS’s cutter compactor plastic recycling machine, and the physical foaming injection molding machine by Tien Kang. Notably, King’s Solution introduced brand-new AI Recycler-Reverse vending machine to promote low-carbon behavior in daily life.

The expansion of raw materials and composite materials zones at this year’s TaipeiPLAS underscores advancements in material optimization and the creation of sustainable materials. Several outstanding materials debuted at the show, for instance, Formosa Chemicals & Fibre’s eco-friendly Nylon 6 chips produced from recycled ocean waste, YUNGIEE’s post-consumption plastic container recycling solutions for producing consumer goods from recycled materials, and the textile waste recycling technology developed by ITRI to create blended fabric building materials.

The application of plastics and rubber spans various industries. Visitors included ABB, Acer, ASICS, ASUS, Compal, Delta, Foxconn, Gogoro, HP, Largan Precision, Logitech, MAKALOT, Maxxis, Nam Liong Group, NIKE, PEGAVISION, Pou Chen Group, TECO, Trek Bicycle, and YKK.

The post-pandemic economic recovery, supply chain restructuring, and the carbon emission trends have triggered new demands for equipment upgrades, green materials, and circular economy solutions. At TaipeiPLAS 2024, TAITRA organized over 150 procurement meetings, engaging international visitors and selected exhibitors at the booths for business talks and live product demonstrations.

Other exciting activities at this year’s TaipeiPLAS included, seminars, INNOVATION HUB, guided tours, and TaipeiPLAS Award. They offered a comprehensive display on the robust progress of the global plastics and rubber community. The “Visionary and Sustainable Development Summit” held on September 25th was a complete success, with over 240 attendees.

https://www.taipeiplas.com.tw/

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Syensqo to Showcase Advanced Portfolio of Medical-Grade Polymers at Compamed

Zeniva PEEK offers clear imaging and bone-like flexibility for unique implantable fracture plates

Syensqo, previously part of Solvay Group and a leading global provider of advanced performance materials and chemical solutions, is making its debut at Compamed 2024. Visitors will be able to explore the company’s full range of high-performance polymers for the healthcare and pharmaceuticals industry, including an advanced portfolio of Solviva biomaterials for implantable medical devices.

“We are very pleased to present our complete materials offering to the medical and pharmaceutical audience at Compamed,” says Federico Baruffi, Global Marketing Manager, Life Solutions at Syensqo. “The applications shown at our booth benefit from our long-standing experience in this demanding market and demonstrate the capabilities of our teams to help customers turn their innovative concepts to reality.”

One of the highlights on display will be the novel implantable ApolloAnkle Fracture Plating System (Apollo AFX) by GLW Medical Innovation, featuring a wide selection of hybrid plates that combine a 3D-printed titanium shell with injection molded Zeniva polyetherether ketone (PEEK). All plates are manufactured in a proprietary zero-waste process and exhibit smooth, rounded corners to minimize the risk of soft tissue irritation. GLW’s patented PEEKLOC technology complements the system to permit polyaxial screw placement over a total range of 30 degrees. The hybrid plate interface minimizes the risk of plate and screw ‘cold-welding’ that has been seen with incumbent systems.

Vadim Gurevich, President and CEO of GLW, adds: “We are elevating the plating market through our 3D-printed Ti-PEEK hybrid plating platform. Apollo AFX represents a game- changing technology by delivering a clinically differentiated, compliant and cost-effective solution to the orthopedic landscape. As in previous projects, Zeniva PEEK provided exactly the right property profile to enable this unique innovation.”

Zeniva PEEK is one of the most bio-stable plastics available and meets the requirements of ASTM F2026-07 for implantable applications in human surgery. It can be carbon reinforced and delivers high strength, stiffness, toughness and fatigue resistance. These attributes and a modulus of elasticity similar to that of cortical bone greatly support the stress shielding protection provided by the Apollo AFX system.

In contrast to traditional metal, the PEEK polymer also offers greater design freedom for complex anatomical contouring of implants. Its natural ortholucency improves the intraoperative and postoperative visualization of bones and joint spaces in medical imaging. Syensqo will exhibit during Compamed 2024 from November 11 to 14 in Düsseldorf, Germany, at Booth L14 in Hall 8a.

www.syensqo.com

www.glwmed.com

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STADLER Expands Operations with New Warehouse and Office Complex in North America to Meet the Growing Demand

STADLER Anlagenbau GmbH, a globally active German company specialising in the planning, production, and assembly of turnkey recycling and sorting plants, is pleased to announce the groundbreaking of a new state-of-the-art warehouse and office complex for its U.S.subsidiary, STADLER America. Located in Winston-Salem, North Carolina, this new facility represents a significant investment to support the company’s growing customer base across North America.

The groundbreaking ceremony of the new warehouse and office complex, held on October 25th, marks the beginning of a new phase for STADLER’s operations in North America. The expansion is a strategic move to support the company’s growing customer base across the continent by providing enhanced space for operations, inventory, and employee growth.

Willi Stadler, CEO of the STADLER Group, stated: “The American market is of immense importance to us, and we see great potential beyond what our current facility will be able to support. We have strategically decided to build a new office and warehouse complex in the United States to support this continued growth. This investment underscores our long-term commitment to this market and ensures excellent support through an expanded inventory of essential spare and wear parts critical to meeting our customers’ needs. We are committed to creating a workspace where our US team feels valued and inspired, fostering an environment where they can perform at their best with enthusiasm and motivation.”

Strategic Expansion to Meet Rapid Growth

The decision to expand stems from STADLER’s remarkable growth in North America over the past four years, with revenue increasing by 50% year over year. The new facility, spanning more than 27,000 square feet, will significantly boost the company’s capacity to serve existing and new customers. Set to include warehouse and office spaces designed with sustainability and future scalability in mind; the complex will also support STADLER’s expanding workforce and operations.

The new complex is strategically located at Centre Park Court in Winston-Salem, a vibrant industrial hub home to several prominent U.S. companies. The six-acre site, surrounded by natural buffers and landscaped areas, was selected for its sustainability features and proximity to major transportation routes, including two major U.S. interstate highways.The facility is just 15 minutes from the nearest airport, ensuring efficient logistics and accessibility for employees and customers.

Speaking about the importance of the new facility, Mat Everhart, CEO of STADLER America LLC, stated, “The new US Headquarters for STADLER America will reflect the fact that service to our customers and each other as colleagues are truly our top priorities. While fast parts service is important, the true key to real serviceis a highly skilled, friendly, knowledgeable, and engaging team member to assist. Our new facility will set the backdrop and create a welcoming space for potential new talent seeking an opportunity with STADLER. This is essential as we aim to continue to attract the best and brightest here.”

STADLER America, founded in 2016 with just four employees in Colfax, North Carolina, has grown significantly. Now employing 13 team members, the company supports 4 out of the top 10 recycling companies in the U.S., along with many other customers. Through its dedication to engineering expertise and complete project management solutions, STADLER has earned a reputation as a trusted partner for top-tier recyclers. The new facility will provide the capacity to expand the workforce further and support STADLER’s mission to deliver innovative recycling solutions across North America.

Enhanced Employee and Customer Experience

STADLER’s new facility is designed to accommodate future growth while significantly enhancing the working environment for employees. With an emphasis on creativity and employee satisfaction, the office space aligns with the company’s mission to create a workplace that fosters innovation and engagement. Significant time and effort were also devoted to ensuring that sustainability was engineered into every aspect of the design, from the look and function of the building to its overall environmental impact.

For customers, the expanded warehouse will allow STADLER to stock a broader range of spare and wear parts, enhancing after-sales support with faster response times and reduced downtime. One of STADLER’S core strengths is its ability to keep its customers’ systems running smoothly. This new facility will help meet that commitment even more effectively.

“Our top priority is our commitment to the American market. We want our customers to know that we have all the necessary parts available locally and that they can rely on STADLER in the long term. We are proud of our highly motivated, skilled, and well-trained team in the USA,” said Willi Stadler.

Local Expertise in Design and Construction

To bring its ambitious vision to life, STADLER has chosen to work with local contractors who share their commitment to quality and innovation. Fourth Elm Construction, one of the 50 fastest-growing companies in North Carolina, specializes in the manufacturing and industrial sectors and is the projects’ building and design contractor. Workplace Architecture + Design, which specializes in advanced, research-based, sustainable planning, will handle the architectural and interior design. McAdams, a full-service civil engineering, land planning, and landscape architecture firm, is responsible for the project’s civil and permit engineering. Through this collaboration, STADLER is creating a new US headquarters that reflects its commitment to sustainable growth, community partnership, and operational excellence.

STADLER is dedicated to the planning, production and assembly of sorting systems and components for the waste disposal and recycling industry world-wide. Its team of around 600 qualified employees offers a tailor-made full service, from conceptual design to planning, production, modernisation, optimisation, assembly, start-up, conversions, disassembly, maintenance and servicing of components to complete recycling and sorting systems. Its product range includes ballistic separators, transport conveyor belts, trommel screens, label removers and bale dewiring units. STADLER is also able to provide steel structures and electrical switch cabinets for the plants it ins

http://www.w-stadler.de

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