Page 30 – Modern Plastics Bangladesh

Kisuma Adds Setogem RD to Lineup a Two-in-One Additive for Polypropylene Efficiency

News

Abhijit Simon

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June 13, 2025

Kisuma Adds Setogem RD to Lineup a Two-in-One Additive for Polypropylene Efficiency

A number of new additive solutions have been introduced by Kisuma Chemicals, a world leader in magnesium-based additives, with the goal of broadening the company’s diverse product line and improving the sustainability, performance, and efficiency of plastics. Kisuma will launch Setogem RD, a cutting-edge dual-purpose nucleating and acid scavenging agent for polypropylenes (PP), as part of this significant project.

“We are very proud to offer this unique new molecule to our customers in the plastics industry,” says Samir El Khoury, regional business manager Middle East & Africa and Global Product Line Manager Polyolefin Additives at Kisuma Chemicals. “As a two-in-one product, Setogem RD combines a superior balance of properties in one single environmentally friendly and cost-efficient solution that minimizes the complexity of PP formulations, enables faster processing and maximizes final part quality.”

The excellent nucleation performance of Setogem RD helps resin producers promote and control the formation of crystals within the polymer, which results in PP materials with outstanding stiffness, impact strength and isotropic shrinkage. Moreover, it provides excellent heat deflection temperature and low creep deformation. At the same time, acid scavenging is an integral property of the product’s composition, offering non-migratory performance even atlow use levels. This contributes to a substantial reduction in blooming and migration—critical for medical and food contact applications facing strict regulatory demands—while ensuring corrosion protection for processing equipment and preserving the function of additives essential to long-term polymer stability.

Setogem RD is zinc-free and reduces the need for tallow or palm oil derivatives. It also allows customers to reduce the loading levels compared to other, less sustainable additives, such as talc and sodium benzoate (NaBz), from several kilograms per ton of PP to only 200 or 300 ppm. In addition, the innovative new dual-function molecule has a very low Scope 1 and 2 carbon footprint. For instance, a major customer has initiated the replacement of talc by Setogem RD for one million tons of PP produced per year at one site, eliminating the exposure of employees to talc in their process and resulting in a CO2 emission reduction of over 2 kilotons per year.

Talc contains high amounts of hazardous substances which led the European Chemicals Agency (ECHA) in 2024 to classify it as a health hazard.

Available worldwide, Setogem RD has previously obtained full food contact approvals in the EU, Switzerland, Brazil, and Japan. The FDA is anticipated to approve it by the end of the year.

www.kisuma.com

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Research Shows British Consumers Confused About Packaging Recycling Despite EPR

Abhijit Simon

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June 13, 2025

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Research Shows British Consumers Confused About Packaging Recycling Despite EPR

New research 1 from Aquapak, which specialises in developing high performance, environmentally safe materials to reduce plastic pollution and improve recycling, shows that the majority (70%) of British consumers admit they are confused by what packaging can and can’t be recycled.

Just one in five (21%) say they always read the recycling instructions on product packaging; this increases to almost one in three (31%) in the 25 – 34 age group but drops to 17% for those aged 65 and over. However, almost one in ten (9%) say they never bother reading whether the packaging they have bought can be recycled.

The survey also points to a problem with the recycling instructions producers are using on their packaging. Only 10% of Brits say they always find instructions on how to dispose of packaging easy to understand, over half 52% describing them as “sometimes” understandable and just 29% saying they are “often” easy to understand. When asked which every-day packaging is the easiest to dispose of and recycle, over half (53%) stated paper; followed by glass (18%), plastic (13%), mixed materials (9%) and metal (e.g. aluminium) (7%).

The findings highlight the enormous challenge the Government faces when it comes to the 12 million tonnes of packaging waste thrown away in the UK annually 2 , a significant proportion of which is plastic or complex flexible packaging using conventional plastic which is difficult to sort and recycle. To tackle the problem, the Government introduced Extended Producer Responsibility (EPR) on 1 January 2025, which is intended to shift the responsibility from consumers to producers, incentivizing them to create recyclable packaging and providing clearer guidance to consumers, ultimately leading to a more straightforward and less confusing recycling process.

EPR mandates the use of universally understandable labels on packaging, indicating whether an item is recyclable or not, simplifying the process for consumers. By making producers financially responsible for the collection and recycling of their packaging, EPR encourages them to design products and packaging that are easier to recycle and reuse, reducing the amount of difficult-to- recycle material on the market. EPR also aims to fund improvements in recycling infrastructure and education, further supporting easier and more efficient recycling practices.

However, Aquapak is calling on the Government to ensure that legislation underpinning the EPR enables producers to use new materials if they are to decrease the total environmental impact of their products by moving away for hard to recycle conventional plastics.

Dr John Williams, Chief Technical Officer at Aquapak, comments: “Our research findings suggest that there is a very long way to go when it comes to making packaging recyclability in the UK easy to understand for the consumer, particularly as so much of it contains hard to recycle plastic material. There needs to be a significant shift away from the status quo for packaging. New legislation should support faster adoption of innovation that is specifically developed to retain packaging functionality, support recyclability and offer safe end of life options if optimal waste management processes are not available.

“We would also argue that if the target of EPR is to ensure that producers actively engage in sustainable practices and decrease the total environmental impact from their products and packaging, we can’t keep using the same tools and materials to fix the problem. Extended responsibility must also mean an extension to include the use of proven new materials to help producers recycle more effectively without compromising the integrity of their products.”

Aquapak has developed a marine-safe, non-toxic polymer technology called Hydropol, which breaks down harmlessly in all existing recycling streams. When used in place of conventional plastic in crisp and snack wrappers it makes unrecyclable packaging fully recyclable because the Hydropol layer is formulated to dissolve or biodegrades completely. If it does escape into the environment, it is easily broken down by micro-organisms without forming harmful microplastics. Nothing is left behind except CO2, water and biomass that can even be used in renewable energy plants. This means that consumers can put packaging and wrappers made with Hydropol in their kerbside collections where it is recycled alongside paper, plastic, metal or food without any risk of contamination, where it disappears without a trace.

Garment bags made with Hydropol present zero end-of-life issues for consumers and brands. They can be disposed of in existing domestic waste streams without contaminating other recyclable products or they can be dissolved immediately in hot water at home without producing dangerous micro-plastics. They also degrade harmlessly on land or in the ocean.

https://www.aquapakpolymers.com/

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Modernizing Pelletizers: Bay Plastics Offers Gearless Belt Drive for Upper Feed Rolls

Press Release

Abhijit Simon

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June 12, 2025

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Modernizing Pelletizers: Bay Plastics Offers Gearless Belt Drive for Upper Feed Rolls

A new belt system for driving upper feed rollers (UFR) without a gearbox has been announced by pelletizer provider Bay Plastics Machinery.

The new option can be readily installed on existing pelletizers or purchased with new Bay pelletizers, eliminating the noise and maintenance associated with a gearbox.

The UFR belt drive is designed to be installed on single- and dual-drive pelletizers or retrofitted to existing pelletizers of multiple configurations. Similar to a normal feedroll serpentine, the UFR belt is detensioned for quick pelletizer access when the chamber cover is opened. And, new machinery can be narrower than the width previously required when using a gearbox – in fact, the same width as a standard, non-gearbox design.

To use this system with current pelletizers, customers just have to order new extended- shaft upper and lower feed rolls with a conversion parts kit containing bracketry, belt, idlers and a tensioner; then install the parts and put on the drive belt, explained Bay’s President Jason Forgash.

“Customers will only have to drill and tap a couple of mounting holes to retrofit their existing units, if the holes are not already there” Forgash said. “We’ve been including the mounting holes with every new pelletizer delivered for some time now, the entire conversion only takes a few moments.”

Benefits of Bay’s belt-driven upper feed roll system include:

A controlled gap between rolls when running steel upper and lower feed rolls.
Greatly improved ease of startup when running a gap between rolls.
More consistent pulling force with difficult-to-pull material.

Additionally, operators can run a steel upper feed roll when running high-temperature materials. The system saves money by using readily available components, not costly custom gearbox parts and U-joints – many with lengthy lead times.

https://bayplasticsmachinery.com/

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Maximise Labelling Efficiency with Sidel’s 18-Reel CoboREEL Powered by Intelligent Cobots

Abhijit Simon

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June 12, 2025

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Maximise Labelling Efficiency with Sidel’s 18-Reel CoboREEL Powered by Intelligent Cobots

Sidel presents CoboREEL, an automated reel loading solution for beverage packaging labels with three times the reel capacity of any other solution on the market.

CoboREEL’s exceptional 18-reel capacity guarantees 100% accuracy, maximizes efficiency, promotes productivity, and boosts profitability by integrating cobots to automate the reel loading process.

According to forecasts, the world’s demand for packaged water will have increased by 3.5% to over 350 billion liters by 2029. This increase is primarily due to the growing scarcity of clean drinking water in many regions, as well as increased tourism and on-the-go consumption, even though many countries have implemented strict regulations on single-use plastic. Since sustainability and health are predicted to be key trends in the category, carbonate volumes are also anticipated to have increased by 2.2% by 2029. These are just two of the primary beverage categories that are anticipated to expand; other PET packaging sectors are following suit.

As cutting costs and improving efficiency are essential in such high-volume segments, packaging leader Sidel has created CoboREEL, an innovative solution to boost the labelling step.

By automating this simple, repetitive task with integrated cobots, manufacturers achieve 100% accuracy and maximum precision—minimising errors, delays, and misplacements that can lead to unexpected downtime and lost productivity. It also eliminates the need for manual label reel changes, further reducing disruption to operations.

“Our customers are looking for ways to work smarter, with fewer resources and in a more efficient and intelligent way,” explains Antonio Mancino, Product Manager – Labelling, at Sidel. “Thanks to our five decades of packaging expertise at Sidel, we are constantly developing easy-to-use solutions that reduce costs, speed up daily operations, and require minimal training. With CoboREEL, automating reel uploading not only frees workers from repetitive tasks but also allows them to focus on value-added activities where their input is critical.”

Optimising workforce efficiency

CoboREEL enhances production efficiency by automating the reel loading task for labelling equipment, removing the need for operator intervention or reel replacement for the whole duration of the shift. After feeding the CoboREEL at the beginning of the work shift, workers are freed from the repetitive task of manually loading the reels. This allows them to focus on more complex, interesting tasks which in turn improves focus and productivity.

With 18-reel autonomy, the highest reel capacity on the market, CoboREEL not only ensures a full coverage throughout the entire production cycle, but it also handles different label types and designs in total autonomy, without the need of manual changes.

This innovative solution is designed to be intuitive and easy to use, with no maintenance requirements and minimal need for technical expertise, ensuring the lowest total cost of ownership (TCO). With frequent staff turnover, CoboREEL provides businesses with a tool that anyone can operate quickly, without the need for specialised skills or long onboarding.

Boosting productivity and profitability

With CoboREEL, Sidel has developed accurate and innovative cobot technology that eliminates the risk of manual errors and prevents unplanned machine stops due to uploading delays or misplacements. Coupled with its ability to work independently from the production line, operators can continue working on CoboREEL to load reels for the next cycle even if the line is temporarily stopped. This reduces inefficiencies, which in turn increases profitability and leads to a fast and measurable return on investment.

Flexibility through mobility

CoboREEL works as a standalone unit which can be easily moved and deployed across different modules as required. As it can be interchanged among the labellers, producers benefit from greater flexibility and can utilise equipment efficiently across the plant.

Reducing the environmental impact

The unique, safety-first cobot design of CoboREEL is compact and flexible, with embedded traceability, able to manage different label types and designs autonomously. Its low energy consumption (<0.5 kWh) helps manufacturers reduce their environmental footprint.

“With an unmatched reel autonomy of up to 18 reels, Sidel’s CoboREEL sets a new standard in the industry,” concludes Antonio Mancino. “As the beverage market grows, Sidel will continue to innovate and offer new packaging technologies and solutions that guarantee accuracy, optimise efficiency, boost productivity and increase profitability for our customers.”

https://www.sidel.com/en

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Trusted Globally, Engineered in India: Shibaura Machine’s Decades of Molding Expertise

Abhijit Simon

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June 12, 2025

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Trusted Globally, Engineered in India: Shibaura Machine’s Decades of Molding Expertise

How has Shibaura Machine India adapted its technology and product offerings to meet the evolving demands of the Indian plastics industry?

Shibaura Machine India (SMI) has continually evolved its technology and product offerings to meet the dynamic demands of the Indian plastics industry. With a strong focus on innovation and customer-centric solutions, SMI has integrated advanced automation, energy efficiency, and precision engineering into its injection molding machines. We have introduced a range of high-performance machines designed to cater to diverse sectors such as automotive, packaging, medical, and consumer goods, ensuring flexibility and adaptability to various industry needs.

In response to the growing demand for sustainable solutions, Shibaura Machine India has developed energy-efficient molding machines that reduce power consumption while maintaining high output, contributing to both cost savings and environmental benefits. The company has also embraced Industry 4.0, incorporating IoT-enabled smart technologies into its machines for real-time monitoring, predictive maintenance, and data-driven insights, enhancing production efficiency and reducing downtime for customers.

Additionally, SMI has focused on improving the customization of its products to better align with the specific requirements of the Indian market. This includes offering localized technical support, training, and tailored solutions that cater to regional manufacturing challenges. By staying at the forefront of technological advancements and responding to market trends, Shibaura Machine India continues to provide cutting-edge solutions that drive growth and innovation in India’s rapidly expanding plastics industry.

Can you explain how the integration of Industry 4.0 technologies in your All Electric Injection Molding Machines enhances automation, monitoring, and overall operational efficiency for customers?

The integration of Industry 4.0 technologies in Shibaura Machine India‘s All Electric Injection Molding Machines brings substantial improvements across multiple areas, including:

Reduction in Rejection Rates: With realtime data monitoring and advanced sensors, the machines can detect any inconsistencies during the molding process. This early detection helps in making instant adjustments, minimizing defects, and ensuring higher product quality, ultimately reducing rejection rates.

Reduction in Cycle Time: Industry 4.0 features, such as automation and predictive analytics, optimize machine performance by continuously adjusting the molding parameters for maximum efficiency. This reduces cycle times, increasing throughput and enabling faster production without compromising on quality.

Low Running Costs: The All Electric Injection Molding Machines are designed with energy efficiency in mind. They consume less power than traditional hydraulic machines, leading to lower operational costs over time. Additionally, automation minimizes the need for manual intervention, further reducing labor costs.

Low Utility Costs: These machines require fewer utilities, such as water and compressed air, compared to our hydraulic counterparts. This reduces the overall utility expenses for manufacturers, making them more cost effective to operate.

Enhanced Product Quality: The precision offered by the All Electric machines ensures that each molding cycle produces consistent and high-quality parts. With the integration of real-time monitoring, adjustments can be made instantly, resulting in fewer defects and more reliable product outcomes.

What aspects of Japanese manufacturing culture and Shibaura Machine’s own legacy influence its approach to modern challenges like sustainability and automation in today’s global market?

Japanese manufacturing culture, characterized by precision, efficiency, and a strong emphasis on quality, has significantly influenced Shibaura Machine’s approach to modern challenges. Japanese manufacturing culture, with its emphasis on precision, quality, and continuous improvement (Kaizen), deeply influences Shibaura Machine’s approach to modern challenges like sustainability and automation. Shibaura Machine’s legacy of innovation aligns with Japan’s commitment to technological advancement, driving the development of energy-efficient, automated solutions that meet global standards for eco-friendliness and productivity. This focus on meticulous craftsmanship and environmental responsibility allows Shibaura Machine to address evolving market needs while upholding the trusted quality associated with Japanese engineering on a global scale. The Japanese work ethic is characterized by dedication, discipline, and a strong sense of teamwork. This fosters a collaborative environment where employees work together to achieve common goals.

With the increasing demand for specialized applications in industries like medical and electronics, White Goods, Packaging, Medical Equipment, PET Solutions, Agriculture Products how does Shibaura Machine India adapt its molding technologies to meet these specific needs?

At Shibaura Machine India, we continuously adapt our injection molding technologies to cater to the evolving and specialized needs of diverse industries such as medical equipment, electronics, white goods, packaging, agriculture, and PET solutions.

Our machines are engineered for precision, flexibility, and high productivity. For example, in the medical and electronics sectors, features like precise clamping control, optimized screw design, and PID-based temperature stability ensure accuracy and product safety. In packaging, we offer high speed injection systems capable of reaching velocities up to 400 mm/s, meeting the demands of thin-wall part molding. For agriculture and piping, our machines deliver high plasticizing capacity and support long hold times needed for thick parts. In PET preforms, we offer specialized screws, high response drives, and integrated turnkey solutions to ensure high throughput and superior quality at lower cycle times. Across all these sectors, the adaptability of our machines—combined with advanced control systems, energy-efficient servo technology, and support for complex molding operations—ensures we deliver reliable, cost-effective, and application specific solutions to our customers.

How does Shibaura Machine’s die casting technology cater to the needs of industries like automotive and electronics, where strength and dimensional accuracy are critical?

At Shibaura Machine, we understand that industries like automotive and electronics demand not only high strength and dimensional precision but also consistent productivity and sustainability. Our High-Pressure Die Casting (HPDC) machines are engineered to meet these exacting requirements.

Technically, our machines are capable of producing components with superior mechanical properties—high tensile strength, hardness, and wear resistance—which are crucial for critical automotive parts like engine blocks, transmission housings, and structural elements. We ensure tight dimensional tolerances through high-rigidity platens, precision injection systems, and closed-loop control for consistent shot quality—essential for electronic components like connectors and housings.

To enhance performance and reduce energy consumption, we’ve introduced servo hydraulic technology that precisely controls injection pressure, speed profiles, and holding pressure across each cycle. Our electric die closing system, a key innovation, improves cycle time, minimizes hydraulic oil usage, and significantly reduces the machine’s carbon footprint—aligning with our sustainability goals.

Additionally, our machines support high speed casting and are capable of handling complex geometries with thin walls and intricate features, thanks to advanced mold filling simulations and robust clamping mechanisms.

We’ve also integrated IoT-ready platforms into our machines, enabling remote diagnostics, predictive maintenance, and real-time process analytics, which empower our customers to optimize productivity and reduce downtime.

In essence, our die casting solutions are not only designed for high performance but are also future-ready—equipping our customers with the tools to stay competitive in a rapidly evolving manufacturing landscape.

With over 30 years of experience in manufacturing excellence, what core values and practices have been instrumental in Shibaura Machine’s sustained success and growth in the industry?

Shibaura Machine’s sustained success and growth over 30+ years are rooted in core values of quality, innovation, and customer commitment. Dedication to quality ensures that every machine produced adheres to the highest standards, delivering reliable and durable solutions across industries. This focus on quality builds trust with clients who depend on Shibaura machine for critical manufacturing processes.

Rigorous Quality Control: Implementing stringent quality control measures ensures the production of high-quality products that meet or exceed industry standards.

Precision Manufacturing: Advanced manufacturing techniques and precise engineering practices contribute to the production of components with exceptional accuracy and durability.

Global Network: A strong global presence enables Shibaura Machine to serve customers worldwide and collaborate with industry leaders.

Strategic Partnerships: Collaborating with key partners strengthens the company’s market position and accelerates growth.

Shibaura Machine India has a strong commitment to innovation. How does the company’s core vision drive its approach to technological advancements and the development of new solutions for the manufacturing industry?

Shibaura Machine India’s core vision is to be a global leader in providing innovative and reliable manufacturing solutions. This vision drives the company’s commitment to technological advancements and the development of new solutions for the manufacturing industry.

This commitment to innovation ensures our solutions not only meet current demands but also anticipate future challenges, providing customers with solutions that are adaptable and scalable. For instance, the company’s focus on energy-efficient designs and environmentally friendly.

production methods reflects a broader mission to support sustainability, which is increasingly important in today’s manufacturing landscape. With this Shibaura Machine India continues to deliver high-performance, reliable solutions that empower its clients to achieve operational excellence and competitive advantage in the global market.

www.shibauramachine.co.in

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SML Launches a New Turret Winder for Cast Jumbo Rolls with a Diameter of up to 1,500 mm

Abhijit Simon

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June 11, 2025

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SML Launches a New Turret Winder for Cast Jumbo Rolls with a Diameter of up to 1,500 mm

SML’s brand-new turret winder W1300 comes fully equipped with powerful technical features and functions. Its ability to produce jumbo rolls with a mechanical diameter of 1,500 mm offers numerous benefits to manufacturers in downstream processes.

“Our new W1300 turret winder was designed for the winding of CPP, CPE, mono-oriented and barrier films of absolute premium quality. With winding speeds of up to 450 m/min and end film widths from 2,400 to 3,900 mm, the new winder boasts everything necessary to ensure high-volume production”, Alexander Bruckmüller, the Product Manager at SML, confirms.

Efficiency in subsequent processes

Thanks to the winder’s large mechanical roll diameter of 1,500 mm, the running times of the individual rolls can be extended quite significantly. Extending the production runs primarily leads to a boost in efficiency in subsequent processes, such as printing or metallising. The following example demonstrates quite clearly the tremendous amount of cast film contained in a jumbo roll of 1,500 mm: When cast film with a thickness of 25 µm is wound onto a roll with a diameter of 1,200 mm, this roll contains 45,000 running meters of film. A jumbo roll with a diameter of 1,500 mm has 70,000 running meters of the same film – this is an increase of more than 50 %!

Adjusting the hardness of the film roll

The W1300 winder can be adapted with ease to different production requirements. Two operational modes are available: Depending on the film, the winder either can work in gap mode or in contact mode. Before the film hits the contact roller, it runs over a continuously adjustable satellite roller, to control the air intake between the individual film layers and to adjust the hardness of the film roll. Winding is possible either with or without winding shafts. The inlet section of the winder is prepared for the installation of a post cooling roller.

Roll change with auxiliary contact rollers

Two different cross-cutting units are available for the winder W1300: One is a full-width twisting knife for thinner films and the second one is a flying knife for thicker films and oriented films. During a roll change, driven auxiliary contact rollers are engaged in order to keep the condition of the film at the roll in perfect condition up to the very last layer. A handling system is available both for shaftless winding and for winding with shafts. During shaftless operation, rolls can be also handled with an overhead crane.

Suitable for retrofits

The standalone nature of the winder makes it easy to install it on third-party cast film lines since it comes with its own control system and electrical components.

www.sml.at

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Tosca Builds Out German Operations as Retail Demand Soars

Abhijit Simon

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June 10, 2025

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Tosca Builds Out German Operations as Retail Demand Soars

In order to meet the expanding demands of its retail clients throughout Central Europe, Tosca, a world pioneer in reusable packaging and pooling solutions, has announced a major expansion of its operations in Germany. In order to accommodate growing demand and client growth throughout the region, the company has made a strategic infrastructure investment by building a new service center in Salzkotten and expanding its current facility in Frechen.

New Salzkotten Service Centre – Enhancing Capacity and Efficiency

On February 1, 2025, Tosca opened a new service center in Salzkotten to meet the rising demand for its plastic half pallet. Covering 3,300 square meters and offering an annual capacity of 3.1 million trips for half pallets, the facility significantly enhances Tosca’s operational footprint in the region.

The site plays a key role in supporting their reusable plastic half pallet operations, helping to onboard and scale major FMCG opportunities effectively.

Strategic Expansion of Frechen Service Centre – Supporting Growth

In addition to the new opening, they have completed a substantial expansion of its existing service center in Frechen. The facility’s footprint has doubled, enabling approximately 2 million additional half pallet flows per year. This expansion supports anticipated business growth of over 30% in 2025 and ensures Tosca can continue to deliver consistent, high-quality service to customers across Germany.

Strengthening Supply Chain Support for Retailers in Central Europe

These developments reflect their continued focus on strengthening supply chain efficiency and reliability for key players in the FMCG and retail sectors. The investments are tailored to meet the rising operational demands of Tosca’s half pallet business, delivered through a joint programme with several prominent retail chains in Central Europe.

“These strategic investments allow us to keep pace with growing demand while maintaining the high standards of service, reliability, and sustainability expected by our customers,” said Marco Gonzalez, Managing Director for Central Europe. “With enhanced infrastructure in Salzkotten and Frechen, we are well positioned to support our continued growth across Germany.”

https://www.toscaltd.com/

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Rösler Automation Drives Down De-Flashing Time and Costs

Abhijit Simon

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June 10, 2025

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Rösler Automation Drives Down De-Flashing Time and Costs

Attaining a competitive advantage in the market through the economical production of innovative products. By automating the de-flashing of plastic housings at its German facility, a world leader in the manufacturing of electromechanical components for safe and effective switching operations and the protection of direct current applications complied with this recommendation. The company selected an ATEX-compliant Rösler wire mesh belt blaster, model RSAB 370-T1+1. The labor costs were essentially reduced because to this investment.

The innovative products from Schaltbau GmbH, such as contactors, are – among others — used in the sectors railway, energy and e-vehicles. The de-flashing operation facilitates assembly and ensures the functionality of the electrical systems.

The Schaltbau GmbH is a top supplier of direct current (DC) solutions worldwide. This Munich-based multi-division company specializes in electrification solutions and products for a wide range of sectors. Railway clients have been using the extensive range of contactors, plug connectors, switches, and safety components for decades. The Eddicy trademark represents cutting-edge solutions for dependable and safe switching operations as well as the defense of direct current applications in the energy and e-vehicle sectors. These cutting-edge goods are manufactured in a number of places across Germany, Europe, the US, and Asia, including a facility in Aldersbach, Bavaria, Germany.

Reducing manufacturing costs through automation

Armin Voggenreiter, director of operations at the Aldersbach location of the Schaltbau GmbH, comments: “To remain competitive at our Aldersbach plant we work hard to identify cost reduction possibilities for practically every single manufacturing step.” As part of a lean manufacturing project the production of housing components was extensively analyzed. These are molded in a pressing operation utilizing melamine/polyester materials. Due to some material overflow in the press unwanted flashes are created, which must be removed to ensure the safe assembly and functionality of the components.

The blow-off system at the machine exit ensures that the housing components are leaving the blast machine without any adhering dust particles and residual blast media.

To date the flash removal was done manually requiring a lot of time and personnel. For example, one person was stationed at each press. Therefore, automating the de-flashing operation offered a substantial cost-saving opportunity.

The project managers at Schaltbau presented this task to two equipment manufacturers, whose machines are already utilized in other manufacturing areas of the company. Armin Voggenreiter explains: “Rösler was one of the two suppliers we talked to. We know this company well, because it has been a reliable partner of ours in the field of mass finishing.”

A major requirement for the selection of the right blast machine was that the de-flashing process had to be extremely gentle. For example, the components must not tumble over each other during the entire process, and they must be completely free of any residual blast media when coming out of the machine. “For this challenging task Rösler presented the by far most convincing equipment concept”, remembers the director of operations. Rösler offered the highly flexible wire mesh belt blast machine, model RSAB 370-T1+1, as the most suitable solution for the continuous, gentle de-flashing of the housing components. The de-flashing trials at Rösler were conducted in a comparable machine.

“The excellent results of the processing trials convinced us that the Rösler equipment concept was by far the best for our purposes”, concludes Voggenreiter.

Effective de-flashing with less personnel

After they have been pressed, the duroplast components, with dimensions of up to 350 x 215 x 45 mm and weighing up to 575 Gramm, are manually placed on the 370 mm wide, wear resistant wire mesh belt. The transport speed through the blast machine, precisely adapted to the respective work pieces and the severity of the flashes, is stored in a processing program, which can be selected by the operator at the control panel. The blast chamber is equipped with two W32 turbines, which were specially developed for the treatment of plastic components. One turbine is placed above and the other below the wire mesh belt. The mesh is wide enough that the blast media – in the form of polyamide pellets — reaches the work pieces on all sides so that they can be de-flashed in one single pass through machine. Any dust created during the process is continuously removed.

The optional conveyor belt transport system returns the finished work pieces to the loading station where the operator removes them manually.

Moreover, the standard blow-off system and the additional compressed air blow-off device ensure that any residual blast media is removed from the de-flashed components. At the machine outlet a chute transfers the finished housing components to a separate conveyor belt system in “L” shape design for returning the components to the loading section, where they are removed by hand. “The shot blast machine allowed us to reduce our personnel costs by around 40 %”, reports Armin Voggenreiter. To minimize the operating noise, the entire shot blast machine is placed in a noise absorbing cabin. To offset the resulting shortening of the loading area, Rösler increased the length of the wire mesh belt.

www.rosler.com

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STADLER Names Julia Stadler Co-CEO in Historic Family Business Milestone

Industry News

Abhijit Simon

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June 10, 2025

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STADLER Names Julia Stadler Co-CEO in Historic Family Business Milestone

The internationally operating German firm STADLER Anlagenbau GmbH, which specializes in the design, manufacture, and assembly of turnkey recycling and sorting systems, is pleased to announce Julia Stadler’s appointment as Co-Chief Executive Officer, commencing June 1, 2025. This action promotes a forward-thinking, sustainability-driven strategy and upholds STADLER’s longstanding legacy of family leadership.

CFO Claus Maier and two co-CEOs, Willi and Julia Stadler, now make up the leadership group. This seamless team ensures continuity, trust, and a single strategic vision based on engineering excellence and environmental responsibility by merging expertise, innovation, and generational transition.

Founded in 1791 as a village forge in Altshausen, STADLER has evolved over eight generations into an internationally recognized technology leader. Today, the company is synonymous with high-quality, tailor-made sorting systems for various types of waste, enabling efficient preparation for recycling. With its innovative solutions, STADLER plays a crucial role in advancing a healthy circular economy in every country it serves.

When Willi Stadler assumed leadership in 1993, the company employed just 26 people. Today, that number has grown to around 600—reflecting sustained growth driven by a steadfast commitment to quality, innovation, and sustainable practices.

Julia Stadler, the eighth-generation family member, joined STADLER in 2023 and has served as Chief Digital Officer for the past two years. In this role, she has led the company’s digital transformation, driving initiatives in automation, integrated data systems, and AI, positioning STADLER for long-term global competitiveness. Her leadership in this role, combined with her prior international consulting experience, has equipped her with sharp strategic insight, authentic leadership qualities, and a deep understanding of global business dynamics, making her exceptionally well-prepared to assume the role of Co-CEO.

“Stepping into the role of Co-CEO as the eighth generation in our family business comes with many emotions: pride, humility, and gratitude,” says Julia Stadler. “It’s both a commitment to carry forward a business built over more than 230 years and a unique opportunity to shape where we’re going. Most of all, it’s a privilege to do this alongside my father and our dedicated team.”

Julias’s leadership qualities are powerfully captured in the words of Willi Stadler: “Julia is extremely goal-oriented and driven. When she sets a vision, she pursues it with focus, energy, and persistence. At the same time, she leads with empathy and integrity—essential qualities in today’s leadership. She listens carefully, brings people together, and creates an environment where innovation and responsibility can grow. These qualities make her not only a strong leader but also an inspiring one.” Guided by core values such as responsibility and optimism, Julia fosters a culture of ownership and empowerment, encouraging individuals and teams to view challenges not as obstacles, but as opportunities for innovative solutions.

“Julia’s appointment represents continuity and long-term thinking for our company. Her energy, modern leadership style, and international perspective bring great potential for the future. With her on the leadership team, we are well positioned to grow further and shape the next chapter of our company’s success. Lastly, I just want to say that I couldn’t imagine a better Co-CEO to work with,” concludes Willi Stadler.

http://www.w-stadler.de

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Perstorp Expands Its Portfolio with Eco-Friendly Synthetic Lubricant Fluids

Press Release

Abhijit Simon

-

June 9, 2025

0

Perstorp Expands Its Portfolio with Eco-Friendly Synthetic Lubricant Fluids

The new line of saturated synthetic polyol esters from Perstorp, a fully owned subsidiary of PETRONAS Chemicals Group Berhad (PCG) and a major worldwide innovator in specialty chemicals, has been introduced. Perstorp Synthetic-EF 5, Synthetic-EF 15, and Synthetic-EF 22 are three high-performing synthetic esters in the range that were created to satisfy the changing performance, technical, and environmental requirements of the lubricant industry. The next step in becoming a reputable leader and supplier of specialty chemicals to the expanding market for synthetic lubricants is this launch.

Perstorp’s Synthetic-EF portfolio enables lubricant producers to create high-performing, application-specific lubricants for the most demanding conditions throughout a broad temperature range, with a strong focus on validated environmental performance and supply chain security. The portfolio, which is based on saturated synthetic polyol esters, includes products that are biodegradable and registered with the Registration, Evaluation, Authorization and Restriction of Chemicals (REACH) as well as a path to listing on the Lubricant Substance Classification List (LuSC) in accordance with EU Ecolabel regulations. These solutions meet exact technical, regulatory, and environmental standards while enabling customized innovations for a variety of applications when paired with a fully integrated global supply chain and responsive local support.

Perstorp Synthetic-EF portfolio overview:

Perstorp Synthetic-EF 5 – For demanding low-temperature applications. A saturated synthetic polyol ester, registered with REACH as biodegradable, with an ultra-low pour point and high flashpoint. The product will be tested for biodegradability according to OECD 301.
Perstorp Synthetic-EF 15 – For applications that require performance and safety for effective operations. A biodegradable (OECD 301 & registered with REACH) saturated synthetic polyol ester with a high flash point and excellent thermal and oxidation stability.
Perstorp Synthetic-EF 22 – For demanding applications across a wide temperature range. A saturated synthetic polyolester, registered with REACH as biodegradable, with a high viscosity index and low acid number. The product will be tested for biodegradability according to OECD 301.

Dr. Valentina Serra-Holm, Head of Engineered Fluids Solutions at Perstorp, comments: “With our long-standing expertise in ester chemistry and vertically integrated production, we’re able to offer exceptional consistency and control throughout the value chain.

Combined with our global network of application labs and technical experts, we support lubricant manufacturers with tailored solutions and hands-on development. This makes us more than a supplier – we’re a true partner in enabling sustainable growth for lubricant manufacturers.”

Beyond technical performance, Perstorp’s synthetic esters are developed to deliver verified environmental performance – demonstrated through OECD 301, REACH registrations as biodegradable, and a roadmap toward LuSC listing in compliance with EU Ecolabel criteria. With competitive Product Carbon Footprints (PCFs) and ongoing work toward ISCC PLUS certification,

we provide lubricant manufacturers with transparent environmental credentials that support compliance with evolving regulatory and market expectations – without compromising on performance.

www.perstorp.com

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