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Plastics Industry Association Announces Top Leadership Appointments

The Plastics Industry Association (PLASTICS) Board of Directors voted on Tuesday to appoint Matt Seaholm to the position of Chief Executive Officer and Glenn Anderson to the position of Chief Operating Officer.

“We are incredibly excited to elevate both of these gentlemen to lead this organization into the future,” said Tad McGwire, Chairman of the PLASTICS Board of Directors“In making Matt our next CEO, the board is indicating how important advocacy and communications are for the plastics industry right now and the role we expect PLASTICS to play as a voice for its member companies. Matt’s extensive experience in this space and vision for where he wants to take this organization made him a great choice to be its next leader.”

Matt Seaholm has served as PLASTICS’ Vice President of Government Affairs for the past two years and prior to that was the Executive Director of the American Recyclable Plastic Bag Alliance at PLASTICS. Before joining the association, Matt was Vice President of Public Affairs at Edelman. He is a veteran of political and policy campaigns, having worked on everything from local ordinance fights to statewide political campaigns to national issue advocacy initiatives. He has been a public voice on behalf of the plastics industry for more than five years, testifying before more than thirty legislative bodies and being interviewed by more than one hundred media outlets.

“I am honored to be given this opportunity to lead the Plastics Industry Association,” Seaholm said. “While the industry has challenges before us, I firmly believe they are outnumbered by the opportunities. The innovation in materials, the investment in technology, and the overall commitment to sustainability give us countless stories to tell. The plastics industry and the people who work in it are essential to society and it is an absolute privilege to be a voice for them.”

Glenn Anderson is currently the Vice President, Member Engagement for PLASTICS and has been in that role since April of 2020. Glenn has been an industry leader for nearly 40 years. Prior to joining PLASTICS, Glenn worked for member company and NPE exhibitor, Milacron LLC (now a division of Hillenbrand) for over 30 years. During his time at Milacron, Glenn held numerous roles and responsibilities including Vice President & General Manager for both their injection & extrusion businesses for the America’s and most recently, as Senior Vice President – Global/Strategic Accounts working with key global customers for all Milacron branded companies including Mold Masters and DME.

“Glenn’s promotion to COO is a reflection of his managerial experience, institutional knowledge, and the broad set of responsibilities he has at PLASTICS,” McGwire said“In his new role, Glenn is going to be integral to the growth of the association, the success of NPE, and a member engagement strategy that gets PLASTICS where it needs to be.”

“I am humbled to be given the opportunity to take on this exciting new role, Anderson said“PLASTICS is now very well positioned to both leverage new and exciting opportunities, as well as meet the difficult challenges the plastics industry faces each and every day.”

PLASTICS has its annual Spring Meeting next week in Chicago, where Seaholm and Anderson will be formally introduced in their new positions.

 visit plasticsindustry.org.

TPE makes waves in surfing gear innovation

A perfect day for surfers consists of warm sunshine, calm water, and an off- shore breeze. Surfing is an incredible experience, so it’s no surprise that it’s so popular. However, any surfer will tell you that choosing the right board is crucial. Over the years, the materials used in board sports equipment have evolved significantly, from solid wood to more lightweight materials like fiberglass and polyurethane. Newer designs have made it easier to manoeuver the board and barrel the waves.

Engineering plastics such as thermoplastic elastomers (TPE), which have a variety of properties that make it ideal for use in sports and leisure equipment, have been introduced as a result of changes in board construction. TPE is a great choice for beginners to advanced riders looking for the perfect board weight. It creates surfboards that are durable, flexible, and meet other design criteria for a board that fits any riding style.

KRAIBURG TPE, a global TPE manufacturer of a wide range of TPE products and custom solutions for multiple industries, caters to the surfing equipment industry with a wide range of TPE products and custom solutions.

TPE is available in a variety of hardnesses and mechanical properties such as abrasion, scratch, and sebum resistance, as well as a soft velvety surface, giving designers a wide range of choices for their applications. TPE is typically used in surfing equipment applications such as surfboard pads, fins, ear plugs, coiled surf leashes, foot rings, paddle handles, and others.

Oil-resistance for better grip
KRABURG TPE’s AD/PAX/CR series is resistant to skin oils, sunscreen, and olive oils, making it ideal for surfboard applications as well as leashes, foot rings, paddle handles, sealing, and other sports equipment parts. The compound is a solution for 2-component seals with good adhesion to polyamides such as PA12, PA6 and PA6.6, partially aromatic polyamides (PAX), and polyarylamides (PARA) via the injection moulding process.

Velvety like the sea surface
The VS/AD/HM series provides smooth riding without the hiccups of scratches or grease. The compound series is the answer to velvety surfaces and the need for wear resistance. Surfboard pad, fin, earplug, GPS waterproof cover, and other parts are viable applications for this series. Furthermore, abrasion and scratch resistance, as well as resistance to skin oils, sunscreen, and olive oil, are important properties for surfing equipment that must withstand harsh extreme environmental conditions and substances such as sea water.

The series has good adhesion with PC, ABS, PC/ABS, ASA, SAN and polyamides like PA6 and PA12.

Vibrant colors, safe
Both series are available in a wide range of vibrant colors. The consistent colorability contributes to the improved appearance of TPE-rendered end products. These TPE compounds are also recyclable and free of latex, PVC, phthalates, and heavy metals. The flexibility and versatility of the compounds allow ergonomic and complex designs especially in board sports equipment.

Solvay and Carbios Demonstrate Enzymatic Depolymerization in PET/PVDC Barrier Film

Unique recycling technology helps the industry close the loop on PVDC- coated PET films

Solvay and Carbios successfully demonstrated that multi-layer PET1 films coated with Diofan® PVDC2 high- barrier polymer are fully compatible for enzymatic depolymerization – Carbios’ innovative recycling process. Results show that the PET is fully depolymerized, whereas the PVDC remains intact.

Carbios is the first company to have developed enzymatic processes dedicated to the end-of-life of plastics and fibers. The collaboration builds upon the results of an earlier proof of concept by Solvay which has confirmed that waste from packaging or other applications using bi-oriented PVDC multi-layer film can efficiently be recycled without compromising the outstanding barrier performance of the polymer. It aligns with Solvay One Planet’s sustainability ambition to preserve resources and contribute to safer, cleaner and more sustainable products.

“OEMs and brand owners are under tremendous pressure to increase the sustainability of their products,” says Guruprasad Sivakumar, Head of Marketing for Consumer, Healthcare and Environment at Solvay. “While PVDC has long been used for coating flexible PET films e.g. in food packaging, where it delivers impressive barrier properties, these multi-layer structures have been challenged regarding their recyclability. This is where Carbios’ unique recycling technology comes as a real game changer. By providing a feasible and sustainable end-of-life management solution, it can help the industry close the loop on PVDC-coated PET films and extend the value proposition of our high-barrier specialty polymers to further markets, such as the packaging of pharmaceutical products.”

The patented recycling process developed by Carbios works with specific enzymes to break down the PET molecules back into their constituent monomers. The technology uses moderate temperatures, which is ideal in the presence of PVDC, and can be applied to recycle post-industrial as well as post-consumer waste. The resulting monomers could be purified for reuse in the production of a new PET polymer of the same quality as those derived from virgin petrochemical feedstock. Notably, the joint study by Solvay and Carbios has demonstrated that PVDC does not jeopardize the depolymerization of PET.

“Our enzymatic approach overcomes the limitations of other recycling processes,” explains Alain Marty, Chief Scientific Officer at Carbios. “Conventional thermo-mechanical routes require clean-mono-material grade waste, and high-heat chemical or pyrolytic recycling cannot be used to regain the material value still present in many end-of-life applications. As the industry’s first solution for the recycling of complex multi-layer structures such as PVDC coated PET films, our enzymatic biological recycling makes a significant contribution to help the plastics economy become more circular. The joint study with Solvay also shows what can be achieved by collaborating towards a common goal – to the benefit of all players along the value chain.”

Solvay’s Diofan® and Ixan® high-barrier polymers have a track record of proven food packaging applications from fresh and processed meat to fish, poultry and cheese. They provide a superior barrier against the permeation of both water vapor and oxygen – most existing alternatives only meet one or the other purpose – as well as to odors and loss of aroma or flavor.

UNITED CAPS Valframbert Plant Customer Event Showcases Innovative Dairy and Infant Nutrition Caps and Closures

Located in the heart of famous French dairy farming region, Valframbert demonstrates ongoing UNITED CAPS Close to You strategy.

Wiltz, Luxembourg, 5 May 2022 – UNITED CAPS, an international manufacturer of caps and closures, recently held a special customer day at its new manufacturing plant located in Valframbert, France, in the heart of a region of France famous for its dairy farming. This plant bolsters UNITED CAPS’ position as a global player with continuing growth, opening new opportunities in the infant nutrition and dairy markets with its ‘Close to You’ strategy and focus on innovation and sustainability.

During the event, UNITED CAPS demonstrated a brand-new product designed specifically to meet the needs of the infant nutrition and dairy markets. The Biostime bespoke closure for Health and Happiness Group reflects the dedication of UNITED CAPS’ RandD team in bringing differentiation to clients through a collaborative effort that enables a differentiated total packaging solution. Such is UNITED CAPS’ expertise in this area that more than 50% of UNITED CAPS products are bespoke closures tuned to specific customer requirements.

“At Biostime Nutrition, part of the Health and Happiness Group, we strive for excellence,” said Health and Happiness Group. “It’s in our DNA. So, to develop a closure that could represent that excellence and meet the demands of next generation nutrition, we looked for a partner that shared our passion for innovation that pushes boundaries. That search led us to UNITED CAPS and resulted in a development with an uncompromising commitment to quality and safety.”

An Expert in Infant Nutrition Packaging
UNITED CAPS has been recognised as the market reference for snap caps and scoops for tins of infant milk powder. Its expertise extends beyond the product itself to encompass how brands and fillers can best optimise their on-shelf standout. The Biostime closure developed for Health and Happiness Group is an example of the company’s superior bi-injection capability.

In addition to the new bespoke Biostime closure, UNITED CAPS offers a large portfolio of standard closures for dairy and infant nutrition, including:

  • 127 SAFE-TE , a flip-top hinged closure whose innovative design is optimized for use in Asia, placing emphasis on product security and hygiene. 127 SAFE-TE’s tamper- evident band presents highly visible evidence of any tampering with a unique ‘drop down’ lock that makes it incredibly obvious if the product has been opened. Thanks to its flex band, it is literally impossible for a malevolent actor to remove the closure, tamper with the contents, and return the closure to its original condition. UNITED CAPS produces these closures in Asia, but also in Europe for fillers that ship product to Asia.
  • 127 PROTECSCOOP , a premium one-handed, hinged closure with a built-in scoop. A contamination-free, foil-sealed chamber protects the scoop until use; and throughout the product life, scoop hygiene is optimized. An integrated hook keeps the scoop handy. PROTECSCOOP is used for both Asian and European products.
  • KINDCAP, a pioneering, light-weight snap cap technology that is kinder to the environment and kinder to budgets offering up to double the capping speeds on existing lines without modifications.

A Focus on Sustainability
“As has been the case for many years, a key focus for UNITED CAPS is sustainability,” said Benoit Henckes UNITED CAPS CEO. “We consider the impact of our operations and our products on the environment in everything we do. This most recent joint development with Health and Happiness Group along with our off-the-shelf portfolios offer are good examples of how we are able to optimise functionality and sustainability. Our caps are engineered to perform in the hand, on the line, on the shelf and for the planet.”

In addition, UNITED CAPS has been an industry leader in the development of Tethered Closures to comply with the EU’s Single Use Plastic Directive, which also impacts some Dairy producers. To that end, UNITED CAPS is rolling out an exciting new range of tethered closures as part of its UCTC Range which promise to deliver Maximum Compliance with Minimum Disruption for our Dairy customers.

And furthermore, UNITED CAPS recently launched at its Sustainability Week: Every Cap Matters Webinar series an opportunity to enable brands to pilot and road-test packaging concepts that include caps made from ISCC+ Certified materials. ISCC Plus (International Sustainability and Carbon Certification) is a certification system that offers solutions for the implementation and certification of sustainable supply chains of raw materials and products, and also shows savings in greenhouse gas emissions.

“Along with MECHANICALLY RECYCLED resin, we offer both BIOBASED and CHEMICALLY RECYCLED feedstock,” Henckes noted. “This is certified material, and our extensive RandD has demonstrated that a closure made with ISCC+ certified resin looks and performs in exactly the same way as a traditionally made closure.”

As consumers increasingly expect brands to be more sustainable, they are also prepared both pay for more sustainable packaging and will penalise brands that don’t meet this
expectation.

Henckes concluded, “Companies need to act now. They will find it helpful to take an experimental approach to developing solutions with partners and then perfecting the packaging along the way. Attempts to second-guess consumer preferences in packaging-design labs are likely to increase the risk of market failure. UNITED CAPS are well positioned to help with that process, and we look forward to collaborating with brands in this space to help move their sustainability initiatives forward”

For more information about sustainability objectives at UNITED CAPS or other products and services, please visit www.unitedcaps.com or download the UNITED CAPS Interim Sustainability Report here: https://www.unitedcaps.com/company/united-caps/sustainability- interim-report-2020/

Danimer Scientific and Kemira expand exclusive partnership to commercialize fully biobased barrier coatings

New multi-year license and supply agreement builds on successful joint development of biobased coatings for paper and board products using sustainable biopolymer

Danimer Scientific, Inc. and Kemira announced a multi-year license and supply agreement, exclusive in Kemira’s core markets, to commercialize biobased barrier coatings for paper and board products. The companies will introduce the newly developed coatings for food and beverage industry applications within North and South America, Europe, the Middle East and Africa in the coming years. The relevant dispersion barrier market size is currently around EUR 500 million and is expected to grow around 10% per annum.

“This new, exclusive agreement is a major step in realizing our biobased strategy to deliver high-quality, sustainable and circular packaging solutions to our customers,” said Antti Matula, SVP, Global Product Lines & Business Development for Kemira Pulp&Paper. “We’re excited to expand our partnership with Danimer to harness the full potential of PHA globally. Together we will bring new biobased and circular products to markets, an important milestone in reaching our biobased growth targets and differentiating from competitors.”

“This expansion of our partnership with Kemira represents several important milestones in Danimer’s mission to reduce plastic waste,” said Stephen E. Croskrey, Chairman and CEO of Danimer Scientific. “First, this successful project reflects the potential for PHA to serve as a sustainable alternative to traditional plastic across multiple categories. Second, this new license and supply agreement establishes a new revenue stream that will further support the global commercialization of this material. We are grateful for Kemira’s continuing partnership and look forward to helping them bring these coatings to market.”

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SABIC LAUNCHES NEW LNP ™ COMPOUND OFFERING EASY PLATING WITH LDS, WARPAGE CONTROL AND GOOD RF PERFORMANCE FOR 5G DIPOLE ANTENNAS

SABIC, a global leader in the chemical industry, today introduced LNP ™ THERMOCOMP ™ OFC08V compound, a material well suited for 5G base station dipole antennas and other electrical/electronic applications. This new compound can help the industry develop lightweight, cost-effective, all-plastic antenna designs that facilitate deployment of 5G infrastructure. In an era of increasing urbanization and smart cities, broad availability of 5G networking is urgently needed to provide fast, reliable connectivity for millions of residents.

“To help achieve 5G’s promise of faster speeds, increased data loads and ultra-low latency, RF antenna manufacturers are revolutionizing their designs, materials and processes,” said Joshua Chiaw, Director, Business Management, LNP & NORYL, Specialties, SABIC. “We are helping our customers simplify the production of RF antennas, which are used by the hundreds in arrays within active antenna units. Our latest high-performance LNP THERMOCOMP compound not only helps streamline manufacturing by avoiding post processing, but it can also deliver exceptional performance across multiple, critical areas. By continually developing new materials for 5G infrastructure, SABIC aims to accelerate expansion of this next-generation networking technology.”

LNP THERMOCOMP OFC08V compound is a glass fiber-reinforced material based on polyphenylene sulfide (PPS) resin. It features excellent plating performance using laser direct structuring (LDS), strong layer adhesion, good warpage control, high heat resistance, and stable dielectric and radio frequency (RF) performance. This unique combination of properties could enable an injection moldable new dipole antenna design, offering advantages over traditional printed circuit board (PCB) assembly and the selective electroplating of plastic.

Across-the-Board Performance Benefits
The new LNP THERMOCOMP OFC08V compound is formulated for potential use in metal plating using LDS. The material offers a wide laser processing window and both ease of plating and uniformity in plating line width to help ensure stable and consistent antenna performance. Strong adhesion between the plastic and metal layers avoids delamination, even following thermal aging and lead-free reflow soldering. Improved dimensional stability and lower warpage compared to competitive glass-reinforced PPS grades help achieve
smooth fixation of the metal plating during LDS, as well as accurate assembly. Thanks to these attributes, LNP THERMOCOMP OFC08V compound has been listed by LPKF Laser &
Electronics, a German provider of laser manufacturing solutions, as an approved thermoplastic for LDS with the company’s systems.

“All-plastic dipole antennas made with glass-reinforced PPS are replacing traditional designs because they can reduce weight, simplify assembly and deliver higher plating uniformity,” said Jenny Wang, Director, Formulation and Application, APAC, Specialties, SABIC. “However, conventional PPS materials need a complex metallization process. To address this challenge, SABIC developed a new, specialized PPS-based compound with LDS capability and high-strength bonding.”

Compared to the current complex selective electroplating of plastic, which is a widely used process involving multiple steps, LDS-enabled LNP THERMOCOMP OFC08V compound offers greater simplicity and higher productivity. After injection molding of the part, LDS only requires laser structuring and chemical plating. In addition, the new LNP THERMOCOMP OFC08V compound delivers all the performance benefits of glass-filled PPS, including high heat resistance for PCB assembly using surface mount technology, and inherent flame retardancy (UL-94 V0 at 0.8 mm). Low dielectric values (dielectric constant: 4.0; dissipation factor: 0.0045) and stable dielectric performance, together with good RF performance under harsh conditions, help optimize transmission and extend useful life.

“The availability of this advanced LNP THERMOCOMP OFC08V compound can contribute to improved antenna designs and consistent performance in the field, simplify the metallization process and lower system costs for our customers,” Wang added.

Packaging can make homecare more sustainable

Packaging can make homecare more sustainable

  • Mondi promotes the opportunity for innovative packaging to empower a more sustainable homecare sector.
  • Thomas Kahl, Head of Sustainable Packaging Solutions FMCG & Industrial Channels at Mondi Flexible Packaging, recently shared his insights at the International Cleaning Products Conference in Prague.
  • Kahl emphasises collaboration as the key to enhancing circularity.

Mondi, a global leader in packaging and paper, has highlighted the power of packaging in creating a more sustainable homecare industry.

Thomas Kahl, Head of Sustainable Packaging Solutions FMCG & Industrial Channels at Mondi Flexible Packaging, addressed industry leaders at the Smithers International Cleaning Products Conference in Prague on 29 and 30 March 2022 and discussed the ways in which packaging can help manufacturers become more proactive in their approach to the environment.

This was an opportunity to share insights with the global homecare market, which grew at an unprecedented rate in 2020 as a result of the COVID-19 pandemic and is expected to grow at a faster rate than pre-pandemic levels over the coming years. This increased demand means more products are being produced, with more waste to be dealt with responsibly. The EU Plastic Strategy aims to transform the way plastic products are designed, produced, used and recycled in the EU. It’s vital for the environment but also for commercial success as consumers are increasingly pivoting towards brands that are taking more meaningful steps to address sustainability. 64% of consumers (across France, Italy, Poland and Spain) said they have switched to household brands that have adopted a more sustainable packaging solution in the past year alone 1 .

As a leading provider of sustainable packaging solutions, Mondi can help the homecare industry to close the loop of circularity through its customer-centric EcoSolutions approach – by closely collaborating with customers and suppliers to balance resource efficiency with the lowest possible environmental impact.

There are many factors to consider and it can seem complex, but the aim should be for manufacturers to balance resource efficiency with the lowest possible environmental and social impacts. There is no ‘perfect’ solution, but the packaging itself serves an essential purpose and Mondi used the event to highlight some of the different packaging approaches that can be employed to help turn the tide of climate change.

It might not seem clear at first which solution will be the most effective, but by working together, product manufacturers, logistics companies, material suppliers and packaging experts such as Mondi can make changes to drive progress at scale. One key step in Mondi’s approach is to explore opportunities to reduce material use in favourof more sustainable alternatives – related to the packaging as well as product itself. This can be seen in a collaboration between Mondi and UK supermarket chain Tesco where the companies worked together to develop a fully recyclable mono-material pouch for Tesco’s dishwasher tablets.

Another approach is to replace plastic packaging with paper or bio-based alternatives. Mondi’s Functional Barrier Paper is a range of recyclable paper-based packaging with tailored barrier properties that reduces the amount of plastic used and provides moisture and vapour-proof packaging.

For the home & personal care industry in particular, the use of post-consumer recycled material is an effective alternative that reduces the reliance on fossil-based primary resources. A large number of resin producers are currently investing in additional mechanical recycling facilities that will increase the availability of materials, while chemical recycling can address hard to recycle plastics and provide much needed post-consumer resins suitable for food application.

A refill option, meanwhile, is perfect for ensuring that where plastic does need to be used, it is created well, then refilled and re-used for a long time. Mondi has worked with market-leader Henkel to create a lightweight, recyclable refill pouch for its dishwashing liquid, which can then be decanted into its 100% recycled PET pump dispenser. This move helps Henkel consumers reduce plastic by 70%.

Mondi is uniquely positioned to cater for the home care market, providing paper, plastic and hybrid solutions to offer tailored packaging for companies operating in the brand and private label spaces. With state-of-the-art technology, investment, ongoing R&D and innovation and a truly collaborative approach, Mondi’s experts help brands and private labels in the homecare industry drive progress.

Plastic-eating Enzyme Could Eliminate Billions of Tons of Landfill Waste

An enzyme variant created by engineers and scientists at The University of Texas at Austin can break down environment-throttling plastics that typically take centuries to degrade in just a matter of hours to days.
 
This discovery could help solve one of the world’s most pressing environmental problems: what to do with the billions of tons of plastic waste piling up in landfills and polluting our natural lands and water. The enzyme has the potential to supercharge recycling on a large scale that would allow major industries to reduce their environmental impact by recovering and reusing plastics at the molecular level.
 

“The possibilities are endless across industries to leverage this leading-edge recycling process,” said Hal Alper, professor in the McKetta Department of Chemical Engineering at UT Austin. “Beyond the obvious waste management industry, this also provides corporations from every sector the opportunity to take a lead in recycling their products. Through these more sustainable enzyme approaches, we can begin to envision a true circular plastics economy.”

The project focuses on polyethylene terephthalate (PET), a significant polymer found in most consumer packaging, including cookie containers, soda bottles, fruit and salad packaging, and certain fibers and textiles. It makes up 12% of all global waste.

The enzyme was able to complete a “circular process” of breaking down the plastic into smaller parts (depolymerization) and then chemically putting it back together (repolymerization). In some cases, these plastics can be fully broken down to monomers in as little as 24 hours.

Researchers at the Cockrell School of Engineering and College of Natural Sciences used a machine learning model to generate novel mutations to a natural enzyme called PETase that allows bacteria to degrade PET plastics. The model predicts which mutations in these enzymes would accomplish the goal of quickly depolymerizing post-consumer waste plastic at low temperatures.

Through this process, which included studying 51 different post-consumer plastic containers, five different polyester fibers and fabrics and water bottles all made from PET, the researchers proved the effectiveness of the enzyme, which they are calling FAST-PETase (functional, active, stable and tolerant PETase).

“This work really demonstrates the power of bringing together different disciplines, from synthetic biology to chemical engineering to artificial intelligence,” said Andrew Ellington, professor in the Center for Systems and Synthetic Biology whose team led the development of the machine learning model.

Recycling is the most obvious way to cut down on plastic waste. But globally, less than 10% of all plastic has been recycled. The most common method for disposing of plastic, besides throwing it in a landfill, is to burn it, which is costly, energy intensive and spews noxious gas into the air. Other alternative industrial processes include very energy-intensive processes of glycolysis, pyrolysis, and/or methanolysis.

Biological solutions take much less energy. Research on enzymes for plastic recycling has advanced during the past 15 years. However, until now, no one had been able to figure out how to make enzymes that could operate efficiently at low temperatures to make them both portable and affordable at large industrial scale. FAST-PETase can perform the process at less than 50 degrees Celsius.

Up next, the team plans to work on scaling up enzyme production to prepare for industrial and environmental application. The researchers have filed a patent application for the technology and are eying several different uses. Cleaning up landfills and greening high waste-producing industries are the most obvious. But another key potential use is environmental remediation. The team is looking at a number of ways to get the enzymes out into the field to clean up polluted sites.

“When considering environmental cleanup applications, you need an enzyme that can work in the environment at ambient temperature. This requirement is where our tech has a huge advantage in the future,” Alper said.

https://www.utexas.edu/

Digitalisation plays a major role on the path to additional growth

Interview with Tim Rudersdorf, Managing Director of ProTec Polymer Processing GmbH

Mr. Rudersdorf, what is the greatest benefit of digital transformation?
I think the greatest benefit of digital transformation is in interpersonal communication, because it enables a significant increase in employee efficiency. We have a very high wage level in Europe but are facing international competition. We cannot afford to operate with the same manpower as companies in countries where wage levels are lower. Conversely, this means that our employees must achieve higher productivity, which can be achieved through digitalisation.

What does that mean in concrete terms?
I would like to focus on sales. I have been working in B2B business in the plastics industry for many years. We know from studies that buyers in the manufacturing industry today use other channels for sourcing than visits from sales reps. When seeking equipment for a project, they first conduct research on the internet first, so their method is digital. They obtain a lot of information about products, possible suppliers, and even about the contact persons listed on the website. It’s only further down the line in the decision-making process, when the sourcing is already very far advanced, that a personal meeting will take place, which can now also take place virtually. As a supplier, we are therefore close to the customer despite the physical distance, enabling us to deploy our sales staff much more efficiently. Of course, personal visits will still take place. In the future, it will be important to find a good balance.

Has the pandemic accelerated this process?
Absolutely. We were able to significantly increase our order intake last year, even though trade fairs were almost non-existent. We have therefore rebuilt our online presence with a new website, our own social media channels, and a considerable amount of new content. Customer enquiries and ultimately orders are generated through this online presence. The pandemic has shown us that digitalisation plays a key role for us on the way to additional growth.

What role does digitalisation play at a later stage in terms of the cooperation with customers? Are they ready to exchange data yet?
There are still some hurdles to overcome for customers to rely on data exchange in the digital transformation. For example, if we received production data from a customer’s plant, we could tell them how to operate the machine more efficiently in the process. It is still comparatively easy to convince small and medium-sized companies of these advantages, where we are often in close contact with the managing directors. With large international corporations, it’s so much more difficult, as they usually have IT guidelines that make the digital transformation more difficult due to security reasons.

Is it necessary then for you to improve security?
On the one hand, as suppliers, as machine builders, we must be able to offer solutions of that nature for secure data exchange in the first place. But we only do that when there is a need. People have been talking about Industry 4.0 for years, but in my experience, many companies have been reluctant to use it for fear of losing know-how.

Could the experience of the Corona pandemic help to initiate a rethink in this field?
For sure. When customers’ machines failed unexpectedly in 2020 and 2021 because service technicians were no longer allowed to enter plants, we tried to solve the problems via data glasses or mobile phones with cameras. If those customers had opened up to us a little beforehand, allowing us, as their supplier, access to productivity levels, times, processed quantities and other framework parameters of their plants, it would probably have been possible to notice that something was not going right before the breakdown. I feel that the experience of the last two years has increased the pressure on customers. They know they have to do something. We are seeing a surge in maintenance contracts. That is a first step. Preventive maintenance, for which data exchange is essential, will hopefully follow.

The government is relying heavily on digitalisation. Is it doing enough in this respect?
Politicians are already quite supportive. There are many opportunities for companies to apply for funding. We have also done that, and the funds from theFederal Ministry of Research help us a lot in financing our digitalisation projects. For example, if we want to offer our customers secure data exchange in the future, we will need a qualification process for our employees. This is exactly what the ministry supports in our case. We can therefore not only offer customers secure predictive maintenance, but also make it easier for employees to operate the machines. This represents great added value, especially in times of skilled worker shortages.

AVERY DENNISON TO INVEST OVER €60 MILLION IN CAPACITY EXPANSION AND MANUFACTURING EFFICIENCY IN EUROPE

Avery Dennison Corporation
(NYSE: AVY) today shared details of two major investments aimed at expanding its manufacturing capacity and improving factory efficiency in Europe to meet growing demand for its label and packaging materials.

The company said it is one year into a three-year, €45 million expansion of its facilities at Champ-sur-Drac, France. Enhancements include five new logistical buildings covering more than 8,700 square meters, a new automated warehouse, and an additional high-speed, state-of-the art hotmelt adhesive coater, scheduled to come online during 2024.

At its Luxembourg facility specializing in labels made with acrylic emulsion adhesives, the company has undertaken a €15 million project to redesign operational flow and add a new emulsion speciality coater. The coater is expected to come online during the first quarter of 2023.

“Our investments at Champs-sur-Drac and Luxembourg will allow us to meet customer demand now and into the future by freeing capacity throughout our European manufacturing network”, said Tim Presto, vice president of supply chain & operations, EMENA.

The expansions at both Luxembourg and Champs-sur-Drac will enhance the reliability of service for customers by strengthening the company’s already robust network of manufacturing plants and distribution centers across Europe. Finally, these expansions will take us a step closer to fully embracing Industry 4.0 practices that increase efficiency, reduce operating costs, and free our employees to perform safer, higher-value tasks.