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Game-Changing Solutions: Haitian’s K 2025 Showcase Raises the Bar

Game-Changing Solutions: Haitian’s K 2025 Showcase Raises the Bar

At the halfway point of K 2025, the exhibition halls remain packed with visitors, and Haitian International’s booth at Hall 15 / A57 continues to draw strong attention. This year, Haitian Plastics Machinery presents the global debut of the MAV/F PRO high-speed injection molding machine, alongside the Jupiter Series two-platen solution featuring innovative molding technology. Covering both packaging and automotive applications, these two showcases demonstrate a tangible leap in productivity powered by solid technological strength — marking a new rise in efficiency, quality, and sustainability.

Haitian MAV/F PRO Makes Its Global Debut — The High-Efficiency, Energy-Saving Choice for the Packaging Industry

Making its debut at the show, the Haitian MAV/F PRO drew strong attention on site. Building on Haitian’s proven platform, the MAV/F PRO has been newly upgraded for packaging applications—combining high injection speed, superior stability, intelligent control, and energy-saving technology. Balancing performance, precision, and cost efficiency, it delivers a significant boost in productivity and economic return. Designed for thin-wall, multi-cavity, and high-cycle production, it is the ideal solution for maximum output and true High Performance · High Efficiency · High Return.

In the live demonstration, the Haitian MA3800VF/2330PRO turned its technical advantages into a tangible production showcase—producing 130 g PP round containers with a 2-cavity mold in a fast 7-second cycle. Integrated with an automated handling system, the setup ensured smooth and continuous production throughout the show.

This “packaging powerhouse” stands out with four core strengths — Fast, Strong, Stable, and Smart.With an injection speed of up to 800 mm/s, it gives manufacturers a clear edge in high-output, short-cycle production. The FEM-optimized platen structure and V-type toggle design ensure durability and long-term stability for large-volume manufacturing, extending mold life and reducing hidden costs. Equipped with intelligent HT·XTEND functions, it offers a smarter operation and production management experience. Energy savings of up to 30% can be achieved, with specific energy consumption as low as 0.37 kWh/kg — delivering true “high efficiency without high consumption.”

Haitian JU Series Two-Platen Machine Enables One-Step Molding — A Dual Leap in Sustainability and Efficiency

Focusing on the automotive industry’s demand for greener production and process simplification, the Haitian JU6500V-2250 showcased an innovative one-step molding solution for exterior parts. By combining recycled materials with pre-decorated, paint-free film inserts, it opens a new path toward achieving both sustainability and efficiency in automotive exterior manufacturing.

In the live demonstration, the Haitian JU6500V-2250 used recycled polypropylene material and applied paint-free one-step molding technology to produce a 450 g automotive fender component within a 70-second cycle — showcasing a truly green and efficient production process.

In this demonstration, the preformed decorative film was placed directly into the mold and integrally molded with the recycled material during injection — eliminating traditional steps such as transfer, painting, and trimming. The molded parts came out with a high-quality decorative surface that met assembly standards right away — “ready to use out of the mold.” This simplified the production process, significantly improved efficiency, and reduced material waste and cycle time, all while ensuring premium surface quality.

The entire process, from film loading to part removal, was fully automated with Haitian Smart Solutions’ turnkey automation system. It was also equipped with the Go Factory system for real-time production monitoring and management. Meanwhile, the integrated HT·XTEND Inject function continuously optimized the molding process, ensuring stable product quality even when using recycled materials. These innovations present new ideas for sustainable automotive manufacturing, demonstrating the seamless fusion of automotive production and the circular economy.

The Haitian MAV/F PRO delivers a breakthrough in efficiency and cost performance for the packaging industry with its outstanding high-speed capabilities, while the innovative sustainable manufacturing technology of the Haitian Jupiter Series opens new development paths for the automotive sector. These two showcases represent not only a display of technology but also Haitian’s active exploration of future smart manufacturing models.

K 2025 continues until October 15 — Haitian International warmly welcomes all visitors to Hall 15 / A57 to explore the future of injection molding technology and join us in advancing the industry toward greater efficiency, sustainability, and green manufacturing.

https://www.haitian.com/

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K 2025 Start-Up Zone:Young Technology Companies Present Their Innovations For The Plastics And Rubber Industry

K 2025 Start-Up Zone:Young Technology Companies Present Their Innovations For The Plastics And Rubber Industry

  • For the second time, start-ups with innovative ideas will have their own exhibition space at the world’s leading trade fair in Düsseldorf
  • From AI to analytics to the circular economy – a brief profile of the companies in the Start-up Zone

Technology start-ups that develop tailor-made solutions for acute challenges in the plastics and rubber industry often impress with their innovative strength. This year, creative young companies will once again have the opportunity to present their ideas and solutions to decision-makers from the global plastics and rubber industry and expand their network at K 2025 in Düsseldorf from 8 to 15 October 2025.

The centrepiece is once again the Start-up Zone – a special area within the trade fair that is specifically tailored to the needs of young technology companies. With 20 exhibitors, the space in Hall 7 is fully booked. The participating companies are dedicated to a wide range of topics such as artificial intelligence, data analysis, resource conservation, bioplastics, digitally supported production and the circular economy – offering concrete answers to pressing questions facing the industry.

A special highlight is the Start-up Pitch, which will take place on Monday, 13 October 2025, on the stage of the K special show ‘Plastics shape the future’, organized by Plastics Europe Germany and Messe Düsseldorf in Hall 6. Here, selected start-ups will have the opportunity to present their business models and technologies in short presentations to an audience and potential partners – a stage for fresh ideas, new impulses and direct exchange.

From AI to analytics to the circular economy – a brief profile of the companies in the start-up zone

be2morrow

be2morrow supports companies in developing and implementing effective climate strategies through intelligent software solutions. The platform covers the entire process – from CO2 footprint accounting and intelligent planning of measures to optimised reporting. b2morrow’s tools are designed for efficiency and compliance, helping companies navigate the path to decarbonisation with clarity, structure and measurable impact. This makes sustainability manageable and achievable.

Eco2Grow GmbH

ECO2GROW has set itself the goal of helping SMEs master the age of renewable energy. Thanks to its holistic, AI-supported energy platform, companies can now not only access green electricity via power purchase agreements (PPAs), but also automate and optimise their electricity procurement via an energy autopilot. ECO2GROW sees its mission as driving forward the energy transition, maintaining Germany as a production location and promoting the decarbonisation of the German economy.

Emerging Motif

Emerging Motif offers technical and regulatory expertise in the areas of sustainability, circular economy, recyclability testing and product safety. The company supports the chemical industry and its downstream sectors – including plastics, packaging, adhesives, coatings, sealants, elastomers and consumer goods – with comprehensive expertise in driving innovation and meeting regulatory requirements.

ERANOVA SAS

ERANOVA is a French company that transforms green algae into bio-based, recyclable resins. The patented process binds CO₂ and delivers resins for extrusion, injection moulding and thermoforming in rigid or flexible formats. These resins improve the environmental impact of finished products compared to fossil-based, recycled or paper-based options. By cultivating its own algae, ERANOVA ensures a secure supply of raw materials without using agricultural land.

HYPPOS A.I SOFTWARE SOLUTIONS

Hyppos A.I Software Solutions is a deep tech start-up that develops AI-driven solutions for the chemical process industry. Leveraging the industry expertise of Hyperion Systems Engineering Ltd. and early traction, Hyppos aims to modernise chemical production with real-time data, predictive analytics and scalable digital tools for smarter, more sustainable operations.

iDOO GmbH

Data-driven solutions for industrial excellence: iDOO is revolutionising plastic extrusion by transforming industrial data into actionable insights. iDOO’s intelligent digital solutions sustainably improve quality, increase transparency and boost efficiency. As a corporate start-up of CiTEX Holding, iDOO combines decades of industry expertise with modern platforms, intelligent data services and agile development to create measurable value in extrusion.

Jade Chemical S.L.

Jade Chemical S.L., based in Madrid, Spain, specialises in bismaleimide (BMI) and a wide range of high-performance resins. Its products are widely used in composites, electronics, rubber, engineering plastics, ABS and other applications. Jade Chemical strives to provide its European customers with high-quality products and technical support, as well as tailor-made solutions for specific customer requirements.

KUORI GmbH

KUORI, a Swiss cleantech start-up, develops bio-based, biodegradable and recyclable elastic materials from food by-products such as olive pits and walnut shells. KUORI’s alternatives function like conventional plastics, integrate seamlessly into existing processes and enable a circular future without fossils, microplastics and with less CO₂. Supported by the EU’s Horizon programme and named ‘Renewable Material of the Year 2023’, the company is now transforming industries from outdoor to automotive to meet growing sustainability demands.

Maintastic GmbH

Maintastic GmbH is revolutionising the industrial maintenance of machines, systems and robots for intelligent automation. The mobile maintenance management software combines AI and AR capabilities to help maintenance teams solve technical challenges faster and minimise costly downtime.

Noriware AG

noriware is a material science company developing seaweed-based packaging materials that are completely fossil-free and engineered for rapid scaling. Our packaging materials are 100% biobased and chemically unmodified alternatives to help companies avoid emerging regulatory challenges.

REPLACE SAS

The technology developed by Replace in collaboration with AISA (stand 4A35) enables players in the plastics industry to convert plastic waste from composite materials – previously considered non-recyclable – directly into 100% recycled and recyclable profiles such as panels, posts, rods and pallets. The model combines advanced technical support with a circular economy approach covering all stages from waste collection to the marketing of new, high-quality products.

Paques Biomaterials BV

Paques Biomaterials is revolutionising plastics with natural PHAs: bio-based, biodegradable polymers made from renewable raw materials. They replace conventional fossil-based plastics such as PP, PE, PS or PET in applications such as packaging, agriculture or consumer goods. The start-up’s innovative fermentation and extraction technologies enable PHAs to be produced from organic waste streams – completely degradable, microplastic-free, versatile and sustainable.

R-Cycle – ProData GmbH

R-Cycle offers a turnkey software-as-a-service solution that enables players in the plastic packaging value chain to exchange and aggregate relevant data in an interoperable system for efficient, standardised and secure data exchange across company boundaries.

Saen Engineering BV

Saen Engineering is a Dutch developer and manufacturer of high-performance machines for the plastics industry. The company supplies quality systems with a clear focus on ROI and energy savings. By combining technical expertise and in-house production, it offers intelligent solutions for extrusion, compounding, recycling and moulding. It helps manufacturers increase their efficiency, reduce costs and stay at the forefront with future-proof technology.

SAFLUX GmbH

Saflux delivers tailor-made PV and LED solutions that reduce costs, cut emissions and increase efficiency. From free energy consulting to turnkey implementation, the company’s engineers, technicians and consultants combine technical expertise with business acumen. Saflux stands for holistic, transparent and reliable energy solutions with measurable progress towards sustainability.

Simreka – Devtaar GmbH

Simreka accelerates product innovation with AI-powered simulation and data. The platform enables virtual experimentation and data-driven decisions, reducing time, costs and environmental impact. By reducing physical testing, Simreka helps manufacturers develop better products faster.

TOOLPLACE

Toolplace is a digital platform for purchasing, project management and supply chains in the plastics industry. By optimising these central processes within a cloud-based solution, administrative tasks are reduced and efficiency is increased. At the same time, the platform improves process performance by making meaningful use of existing historical data with the help of artificial intelligence. The project win rate is also increased by access to additional suppliers from the TOOLPLACE supplier pool.

Vithrough

talsand GmbH & Co. KG is a Düsseldorf-based technology company specialising in digital solutions for industrial sales and marketing. At K 2025, the new augmented reality platform Vithrough will be presented, which enables machine and plant manufacturers to easily digitise complex products and processes.

www.k-online.com

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PLASTINDIA 2026 set to be the Biggest-Ever Exhibition at Bharat Mandapam and India’s First Zero-Waste Plastics Show

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PLASTINDIA 2026 set to be the Biggest-Ever Exhibition at Bharat Mandapam and India’s First Zero-Waste Plastics Show

The Plastindia Foundation today officially launched the campaign for PLASTINDIA 2026, set to be the largest exhibition ever hosted at Bharat Mandapam and the first Zero-Waste plastics exhibition in India. The 12th edition of this global event will spotlight India’s leadership in innovation, sustainability, and digital transformation, while aligning with the Hon’ble Prime Minister Shri Narendra Modi’s vision of a Swachh Bharat and the national agenda of “Viksit Bharat”.

With the theme “Bharat Next”, PLASTINDIA 2026 will spread across 75,000+ square meters, welcome over 600,000 business visitors, and feature top global and domestic exhibitors from sectors including packaging, automotive, construction, and electronics. The exhibition is positioned as a global launchpad for next-gen technologies, sustainable innovations, and new business collaborations.

Hon’ble Chief Minister of Delhi, Mrs. Rekha Gupta,

Speaking at the launch event, Hon’ble Chief Minister of Delhi, Mrs. Rekha Gupta, urged the plastics industry to take a lead role in making the capital a Zero-Waste City:

“The plastic industry is deeply embedded in our daily lives. By adopting advanced technologies and sustainable practices, the industry can address pollution challenges and directly contribute to making Delhi cleaner, greener, and globally attractive. The Delhi Government will extend its full support to the Plastindia Foundation to make PLASTINDIA 2026 a grand success.” She also appealed to the industry to align with the vision of Plastindia Foundation, to make this the first-ever Zero-Waste exhibition:

“Just as Plastindia 2026 will be a Zero-Waste exhibition, I urge the plastics industry to extend the same commitment to making Delhi a Zero-Waste City. Together, we can transform this vision into reality.”

Mr. Ravish Kamath, President of the Plastindia Foundation

Mr. Ravish Kamath, President of the Plastindia Foundation, shared insights into the industry’s trajectory:

“The Indian plastics industry, valued at USD 2.3 lakh crores in 2025, is on track to reach USD 3.8 lakh crores by 2030, driven by packaging, automotive, and electronics. Exports already stand at USD 10.34 billion, underscoring India’s strong global demand. North India, particularly Delhi-NCR, is a vital hub, accounting for 23% of India’s plastics consumption. PLASTINDIA 2026 will capture this momentum, reinforcing our position as a global force while charting the course for a circular, sustainable economy.”

Emphasizing Plastindia’s strong sustainability commitment, Mr. Alok Tibrewala, Chairman of the National Executive Committee, Plastindia 2026, said:

Mr. Alok Tibrewala, Chairman of the National Executive Council, PLASTINDIA 2026

“PLASTINDIA 2026 will be India’s first-ever plastics exhibition to operate on a Zero-Waste framework, fully aligned with the Hon’ble Prime Minister’s Swachh Bharat Mission. Recycling initiatives, sustainable pavilions, and advanced waste management will ensure the exhibition itself becomes a model of circular economy practices for the world to emulate.”

Plastindia 2026 will also integrate the 5Ts framework of Talent, Technology, Tradition, Trade, and Tourism to deliver a holistic impact:

  • Talent: Providing a platform for young innovators, MSMEs, and startups to showcase solutions and engage with global leaders.
  • Technology: Featuring cutting-edge advancements in sustainable plastics, recycling, and digital transformation.
  • Tradition: Showcasing India’s legacy in polymers and manufacturing excellence, embracing the tradition of “Athithi Devo Bava” and offering various facilities to the visitors & exhibitors like free water, resting area, free Wi-Fi, charging zones, one of its kind mobile app
  • Trade: Connecting 600,000+ business visitors with global brands and Indian manufacturers to drive exports and investments.
  • Tourism: As the biggest exhibition ever hosted at Bharat Mandapam, Plastindia 2026 will also promote Delhi as a global tourist and business hub, ensuring every international visitor experiences India’s cultural and economic strengths.

The event will bring together policy makers, industry leaders, MSMEs, startups, and global buyers, creating a platform that not only supports business growth but also positions India as a responsible, innovative, and globally competitive plastics economy.

Mr. Parvesh Wahi, Leader of the House, MCD, graced the occasion as the Guest of Honour, while Dr. Raju Desai, Vice President, Plastindia Foundation, proposed the Vote of Thanks

https://plastindia.org/

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PLASTINDIA 2026 Pledges Landmark “Zero Waste” Exhibition, Answering Prime Minister Modi’s ‘Swachhata Hi Seva’ Call

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PLASTINDIA 2026 Pledges Landmark “Zero Waste” Exhibition, Answering Prime Minister Modi’s ‘Swachhata Hi Seva’ Call

In a landmark move for the Indian exhibition industry, the PLASTINDIA FOUNDATION today announced its commitment to making the 12th International Plastics Exhibition, Conference & Convention – PLASTINDIA 2026 – a “zero waste” event.

This monumental initiative is inspired by the clarion call of the Honorable Prime Minister, Shri Narendra Modi, for the ‘Swachhata Hi Seva‘ (Cleanliness is Service) campaign. This nationwide movement, culminating on the sacred occasion of Mahatma Gandhi’s birthday on October 2nd, champions the Gandhian ideal that cleanliness is a cornerstone of a proud, self-reliant nation.

To achieve this ambitious goal, the PLASTINDIA FOUNDATION has appointed Sahas Zero Waste, a leader in sustainable waste management, as the official implementation partner. This collaboration will ensure a comprehensive and systematic approach to managing all waste generated throughout the event, from initial setup to final dismantling, diverting it from landfills through rigorous segregation, recycling, and composting.

Mr. Ravish Kamath, President of PLASTINDIA FOUNDATION

Mr. Ravish Kamath, President of PLASTINDIA FOUNDATION, stated, “Inspired by the Honorable Prime Minister Shri Narendra Modi’s vision for a clean India, we are immensely proud to align PLASTINDIA 2026 with the ‘Swachhata Hi Seva’ mission. This isn’t just about one event; it’s about leading the change and showcasing the Indian plastics industry’s profound commitment to sustainability and a circular economy. Our ‘Bharat Next’ theme is about responsible growth, and a zero-waste exhibition is a powerful demonstration of that principle in action.”

The “zero waste” strategy for PLASTINDIA 2026 will be multi-faceted, focusing on:

  • Waste Segregation at Source:Clearly marked bins will be strategically placed across Bharat Mandapam to facilitate the correct separation of wet, dry, and recyclable waste by all participants.
  • Resource Recovery:All organic waste will be processed into compost, while all recyclable materials, including plastics, paper, and metal, will be channeled to authorized recycling facilities.
  • Stakeholder Engagement:A comprehensive awareness campaign will be launched to educate and encourage exhibitors, vendors, and visitors to actively participate in the zero-waste efforts.
  • Digital-First Approach:To minimize paper consumption, the event will prioritize digital communication, providing essential information and materials through the official event app and website.
  • Sustainable Exhibiting:Exhibitors will be encouraged to adopt green practices, using recyclable and reusable materials for their booth constructions and displays.

    Mr. Alok Tibrewala, Chairman of the National Executive Council, PLASTINDIA 2026

Mr. Alok Tibrewala, Chairman of the National Executive Council, PLASTINDIA 2026, added, “Achieving a ‘zero waste’ goal for an event of this magnitude is a challenging but necessary endeavor. We have meticulously planned for this and are delighted to partner with Sahas Zero Waste as our implementation partner. Together, we will deploy a comprehensive strategy, from source segregation to complete resource recovery, ensuring we set a new, globally-recognized benchmark for sustainable exhibitions. We are confident that with the cooperation of our exhibitors and visitors, we will make this a grand success.”

This initiative firmly positions PLASTINDIA 2026 as a leader in sustainable event management, contributing directly to the national objective of a ‘Swachh Bharat’ (Clean India) and reflecting the industry’s dedication to environmental responsibility.

https://plastindia.org/

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Asahi Kasei Starts European Sales Activities Of New R-Series Of Asaclean Purging Compounds – Further Optimizing Time-, Cost-, And Material Efficiency For Plastics Processing Companies

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Asahi Kasei Starts European Sales Activities Of New R-Series Of Asaclean Purging Compounds – Further Optimizing Time-, Cost-, And Material Efficiency For Plastics Processing Companies

Japanese technology company Asahi Kasei has started European sales activities of the Asaclean R-Series, the newest addition to the company’s family of purging compounds for plastics processing equipment. The new series achieves an outstanding cleaning performance while requiring significantly less rinsing material after the purging process, contributing to time-, cost- and material-optimization in the plastics processing industry.

Cleaning the equipment after processing plastics in an efficient and cost-effective manner is a major challenge for many companies. Asahi Kasei’s Asaclean is a key player in commercial purging compounds. Asaclean is optimized for injection molding, extrusion, film and sheet, blow-molding, and blown-film applications. Its benefits include faster changeovers/reduced downtime, effective removal of color/carbon contamination, reduced screw-pulls, lower scrap/reject rate, increased productivity, and greater cost savings. Aiming at further increasing material- and cost-efficiency Asahi Kasei has developed the new Asaclean R-Series, consisting of three grades. The universal grade RU, the time-optimized RX grade, and the RE grade, which is optimized for a quick and efficient material changeover.

Asahi Kasei will present its new Asaclean R-Series at K 2025, the world’s No. 1 trade fair for the plastics and rubber industry in Düsseldorf from October 8-15, 2025 (Hall 8a, Booth E23).

www.asahi-kasei.com

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Mariana Rodriguez Takes Over as Vice President and General Manager of Materials Group EMENA

Mariana Rodriguez Takes Over as Vice President and General Manager of Materials Group EMENA

Avery Dennison Corporation, a leading global materials science and digital identification solutions company, has announced the promotion of Mariana Rodriguez to vice president and general manager for Materials Group EMENA.

In this role, Rodriguez is responsible for implementing growth strategies for Materials Group EMENA, meeting its short and long-term business, financial and operating objectives, and identifying and cultivating new revenue streams.

Avery Dennison sees huge potential for growth in the EMENA region,” Rodriguez says, “and we are positioned to capitalize on opportunities here because we have the knowledge, experience, equipment and spirit of innovation needed to succeed.

We continue to push boundaries in labels and packaging — including the solutions we will be showcasing at LabelExpo 2025 in Barcelona that drive circularity, enable traceability and enhance consumer experiences.” Rodriguez adds: “Materials Group EMENA is known for its materials science expertise and dedication to customer satisfaction. I will be leveraging our talented teams’ collective strength to achieve our goals for sustainable growth and profitability, while continuously improving our customer experience and collaborating together to innovate.”

Rodriguez has been with Avery Dennison since 2006, holding leadership roles across multiple Materials Group regions. Her experience spans the Label and Packaging Materials, Graphics Solutions and Performance Tapes businesses, where she has served in supply chain, procurement, marketing and general management. Most recently, she was vice president and general manager of Performance Tapes, Europe, and vice president and general manager of Graphic Solutions, North America.

www.averydennison.com

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Advanced Plastics Recycling and High-Performance Materials Spotlighted at K 2025

Advanced Plastics Recycling and High-Performance Materials Spotlighted at K 2025

Japanese technology company Asahi Kasei will unveil its newest innovation in PFAS-free polyamides and recycling technology of continuous carbon fibers at K 2025 in Hall 8a, Booth E23. The company will also showcase its diversified material solutions for automotive applications, improved connectivity and lightweighting. K 2025 is considered the world’s No. 1 trade fair for plastics and rubber and will take place from October 8-15, 2025, in Düsseldorf, Germany.

Asahi Kasei has developed a groundbreaking recycling technology that enables the recovery of continuous carbon fibers from CFRP (carbon fiber reinforced plastics) pressure vessels used in automobiles. Utilizing electrolyzed sulfuric acid, the process completely decomposes the resin matrix while preserving the carbon fibers’ original strength and continuous structure. Unlike conventional recycling methods that result in chopped fibers, this technology allows for the perpetual recycling of high-quality, cost-effective continuous carbon fibers from CFRP pressure vessels. At the K Show, Asahi Kasei will showcase over 200 meters of recycled continuous carbon fiber.

Asahi Kasei will also display PA and SEBS compounds utilizing a bio-based and biodegradable cellulose nano fiber (CNF). This material is made from cotton linter and has high heat resistance and network-forming ability. CNF-reinforced polyamide becomes less viscous when agitated, making it highly suitable for 3D printing applications for easy printing, dimensional accuracy, smooth appearance, and mechanical performance. CNF-reinforced SEBS features a unique softness, which can be adjusted by changing the internal structure of the molded product. In addition, it shows a very low warpage and shrinkage, and good hydrolysis resistance. These properties make this material suitable for a wide range of applications, for example, jigs & tooling or prosthetics & orthotics devices.

In response to the increasing demand for PFAS-free materials, Asahi Kasei is developing a PFAS-free low-friction LEONA polyamide and will introduce the new grade for the first time in Europe. Based on internal evaluations, the material has the same low-friction properties as fluororesins, making it suitable for sliding applications in various industries, including automotive, robot parts, OA parts, and sporting goods.

Materials for lightweighting and streamlined production of automotive parts There has been a growing emphasis on reduced weight and improved design in automotive manufacturing. Asahi Kasei will display various technologies to address the most pressing concerns of automotive manufacturers at K 2025. One such solution is the transparent polymer, AZPTM, which features an almost zero birefringence at a lightweight. It overcomes the challenges of conventional transparent polymers in applications with polarizing light, such as Virtual & Augmented Reality devices and automotive head-up displays (HUD), while maintaining superior processability for large-scale production of injection-molded optical components. The company will exhibit an interactive automotive demonstration at K 2025 to showcase how AZPTM contributes to next-generation HUD.

Conventional approaches to automotive instrument panels, door panels, armrests, or center consoles have used different materials and production technologies for skin, foam, and core layers. Asahi Kasei’s SEBS material is suitable for skin and foam layers, which can be molded in one step by utilizing a core back injection molding process and the strong chemical bonding between all layers eliminates the need for additional adhesive layers. SEBS contributes to reducing the total number of materials, simplifying the manufacturing process, and improving the recyclability of interior components.

Another solution to streamlining the manufacturing process for OEMs from Asahi Kasei is the mPPE (modified polyphenylene ether) particle foam, SunForce. This material is well-suited for mass production of thin-walled, complex-shaped parts that require low tolerances, high heat stability, or UL94 V-0 flame retardancy. These properties make SunForce a perfect fit for thermal management solutions in electronic devices, transportation trays for Li-Ion battery cells, insulation parts for HVACs, and foam cores for FRP composite parts.

With the increasing number of radar applications across industries, the pressure to reduce material, production costs, and weight is rising. Slotted waveguide array antennas for automotive millimeter-wave radars are typically made of metal, requiring cost- and time-intensive milling processes. Asahi Kasei’s mPPE XYRONTM features proven wet-platability, omitting the milling process and allowing for mass production of resin antenna parts via injection moulding which lowers cost and increases scalability.

www.asahi-kasei.com

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New Chapter Begins for 34 Apprentices and Students

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New Chapter Begins for 34 Apprentices and Students

  • Start of professional life: 24 apprentices and ten DHBW students begin at Arburg
  • Managing Director Steffen Kroner: Well-trained specialists ensure the company’s success
  • Forward thinking: Arburg has been providing apprenticeship for more than 75 years

Steffen Kroner, Arburg Managing Director Finance, Controlling, IT, Human Resource Management, and Director Apprenticeship Michael Vieth welcomed a total of 34 apprentices and students from the Baden-Wuerttemberg Cooperative State University (DHBW) to Lossburg. The new “family members” start at Arburg with an exciting induction week.

On behalf of the Arburg management, the Partner families, the apprenticeship team and all employees, Steffen Kroner welcomed the 24 apprentices and ten DHBW students as new members of the Arburg family and emphasised: “Even in economically difficult times, there is no question that we will continue to provide apprenticeship. For over 75 years now, Arburg has enabled almost 2,400 young people to pursue a career. This demonstrates the high value we place on apprenticeship as an important building block for the successful future of our family-owned company.”

Varied induction week

“You are now entering a period in which you can gain valuable experience for your professional life, “continued Steffen Kroner. “I think that the profession only becomes really interesting and varied when you remain committed, look ahead, set yourself goals and always try to give your best.” The 2,000 square metre Vocational Training Center will be the focus point of contact in future. Michael Vieth and his team have initially designed a varied induction week to get to know the trainers, further contact persons and all newcomers from the 2025 apprenticeship better. The new arrivals will discover the company on a tour of the premises and learn more about the product range as well as the Arburg company. An exciting outdoor team challenge is also on the agenda.

Teamwork in exciting projects

In addition to their technical apprenticeship, e.g. as industrial mechanics, industrial clerks or electrical and information technicians, interdisciplinary cooperation within the framework of various projects is also encouraged. The Association of German Machine and Plant Engineering Companies (VDMA) honours young climate activists with the “Carbon Busters” award. In 2022 and 2024, for example, apprentices won this award for reducing the CO2 footprint of coffee machines and for reusing grinding sludge in Arburg production respectively. In July, a team of apprentices took part in the Tal X Garden Show in Freudenstadt Baiersbronn as part of the CarbonX Week sponsored by Arburg. There, they explained the exhibit to visitors – an injection moulding machine that produced sustainable garden shovels from recycled plastic and biochar. And at the world’s leading trade fair, K 2025, in Düsseldorf in October, the arburgGREENworld pavilion will be run by apprentices and students.

Triple-certified apprenticeship

The family-owned company based in Lossburg currently trains a total of 250 young people to become skilled workers. In order to continuously improve the high standard of apprenticeship, Arburg works closely with vocational schools and dual universities and is the first company in Baden-Württemberg to have been triple certified since 2018. In spring 2025, TÜV Nord certified Arburg for a further three years in accordance with ISO 29993 for quality management in apprenticeship. It also holds the LQW award (learner-oriented quality testing in continuing education) and the seal of approval from the Chamber of Industry and Commerce (IHK). Arburg is one of the largest apprenticeship companies in the northern Black Forest and one of only a few of a total of 1,300 companies that can call itself “1A Ausgezeichneter Ausbildungs-betrieb” (1A Excellent Apprenticeship Company).

Apply now for 2026

Arburg provides apprenticeship that is consistently tailored to its needs – in over 15 different professions. There are over 60 places available for 2026. A wide range of apprenticeship courses and DHBW study programmes are available. The spectrum includes commercial and technical professions such as machining mechanic, technical product designer, plastics and rubber technologist, warehouse logistics specialist or IT specialist. The courses include industrial engineering, computer science, mechatronics, electrical engineering and mechanical engineering.

Anyone interested in an apprenticeship or dual study programme at Arburg can find all the information they need about careers and applications on the apprenticeship homepage at www.ausbildung.arburg.com or directly in the applicant portal at

www.arburg.com

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Automation as the Strategic Response to Labor Gaps and Production Costs at K 2025

Automation as the Strategic Response to Labor Gaps and Production Costs at K 2025

Under the guiding motto “Your Partner for Presses and Automation”, WICKERT will present itself at this year’s K 2025, taking place from October 8–15 in Düsseldorf, as a full-service provider of tailor-made automation solutions for hydraulic presses. Visitors will find the company at booth 14A41 in Hall 14, where WICKERT will showcase not only its long-standing expertise in press technology but also its innovative strength in automation and system integration.

As one of the leading specialists in custom-engineered press systems, WICKERT offers solutions that cover a wide variety of applications. Its portfolio extends across the processing of composites, rubber, friction materials, plastics, and powder—including production environments that require cleanroom conditions. By combining deep engineering knowledge with forward-looking automation concepts, WICKERT has established itself as a reliable partner for manufacturers in demanding industries such as automotive, aerospace, energy, and medical technology.

Fully Automatic Spraying System for Rubber and Plastics Processing

One of the highlights at K 2025 will be WICKERT’s newly developed fully automatic spraying system, designed specifically for rubber and plastics processing in hydraulic presses. Traditionally, the application of release and flow agents has been carried out manually—an approach that is not only time-consuming but also prone to human error. Manual spraying often results in inconsistent coating, which can negatively impact both product quality and process reliability, while also creating workplace safety risks due to operator exposure to aerosols.

The automated spraying innovation from WICKERT solves these challenges. The system operates with movable distribution beams, which are fitted with individually adjustable nozzles. A dedicated spraying unit moves back and forth between the upper and lower die, applying release and flow agents homogeneously and reproducibly. This guarantees consistent coating, stable part quality, and improved occupational safety.

Another advantage of the system is its retrofit capability. It can be easily integrated into existing hydraulic presses without major structural modifications, enabling manufacturers to upgrade their production processes efficiently and cost-effectively. By replacing manual spraying with automation, companies not only gain higher reproducibility and throughput but also contribute to safer working environments.

Automation as a Strategic Reaction to Industry Requirements

Due to the persistent lack of qualified personnel and the increasing expenditure on high-qualified staff, the urge to automate manufacturing processes is higher than ever. Especially, hydraulic press technology manufacturers find themselves under mounting demands for enhanced productivity, flexible system design, and sustainable cost reduction.

WICKERT meets these challenges in the industry with a wide spectrum of automation services. Its service reaches from component creation and concept confirmation right through to feasibility studies, system planning, and project management in total. With its status as a general contractor, it is possible for the company to provide entire production lines on a turnkey basis, with perfect integration of presses, handling systems, and peripherals.

Depending on customer requirements, WICKERT develops tailor-made automation concepts that range from partially manual solutions to fully automated production lines. This flexible approach allows manufacturers to select the degree of automation that best fits their current and future needs, whether for small-scale systems or large-capacity presses.

From Smart Automation to the Smart Factory

WICKERT’s innovation strategy is closely aligned with the vision of the Smart Factory. Upon request, its presses can be fully equipped with sensors and actuators, enabling comprehensive data collection during production. The range of data includes information on machine wear and performance for predictive maintenance, as well as detailed metrics on production output, process stability, and product quality.

By leveraging such operational and process data, manufacturers can optimize their production in real time and extend equipment lifespan. Moreover, WICKERT presses can be integrated into higher-level process control platforms and networked with other machines and systems. This creates a digitally connected production environment that supports Industry 4.0 initiatives and ensures customers remain competitive in global markets.

From Machine Manufacturer to System Integrator

Over the past decade, WICKERT has undergone a significant transformation—from a pure manufacturer of hydraulic presses into a holistic system integrator and automation partner. This strategic evolution reflects the increasing demand for complete solutions rather than stand-alone machines.

In fact, within the last five years, the share of press systems sold with automation has grown from 20% to 60% of WICKERT’s total sales. This demonstrates the clear market trend towards integrated automation solutions and highlights the company’s successful positioning in this area.

Beyond automation, WICKERT also places strong emphasis on intelligent machine design. By incorporating energy-efficient drive concepts, optimized hydraulic systems, and ergonomically designed operator interfaces, the company helps its customers reduce operating costs, lower energy consumption, and improve workplace efficiency.

Conclusion

With its presence at K 2025 in Düsseldorf, WICKERT underscores its role as a forward-looking partner for companies seeking to enhance their competitiveness through press technology and automation. The company’s offering—ranging from individual presses to fully networked production lines—demonstrates how customized automation, digitalization, and intelligent machine design can provide real answers to today’s manufacturing challenges.

At booth 14A41 in Hall 14, trade visitors will have the opportunity to experience firsthand how WICKERT combines technical expertise, innovation, and customer orientation to deliver future-proof solutions for a wide spectrum of applications.

https://www.wickert-presstech.de/en/

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Recognized Again as a Global Leader in Solar Car Performance

Recognized Again as a Global Leader in Solar Car Performance

  • Team Sonnenwagen finishes in top position at the World Solar Challenge 2025
  • More than 3,000 kilometers through the Australian outback
  • Fastest qualifying lap of all teams
  • More than ten Covestro materials used

Team Sonnenwagen finished the 2025 Bridgestone World Solar Challenge with a top position. The race is considered the toughest solar car race in the world and covers more than 3,000 kilometers from Darwin to Adelaide through the Australian outback.

Start in Darwin: The Sonnenwagen Æthon begins from pole position.

In qualifying, the Covestro Ithon secured pole position with a time of 1:52.50 minutes, setting a new team record. Never before has a Team Sonnenwagen solar race car been faster on the circuit in Darwin. After five days of racing, the new Sonnenwagen Covestro Ithon finished in fourth place – a world-class performance in a strong field of 37 teams from 18 countries, made possible in part by Covestro products.

“Regardless of the outcome of the race, Team Sonnenwagen has done a great job in my opinion,” says Dr. Thorsten Dreier, Chief Technology Officer at Covestro. “What these students from Aachen have achieved with the design of their solar car is a demonstration of innovative strength, team spirit, and determination. They deserve nothing but congratulations. And I am always delighted that we are able to support this extraordinary team with our innovative and sustainable technologies and our expertise.”

“We are incredibly proud of what we have achieved,” says Leonie Brandt, Chair of Team Sonnenwagen Aachen. “Just finishing this race is an enormous achievement – and with Æthon, we made it into the ranks of the world’s best teams. Our vehicle proved itself under extreme conditions, and we are taking away many important insights.”

The team inspecting the Covestro Æthon.

Covestro has been supporting Team Sonnenwagen since its founding in 2017 and has been its main sponsor and technology partner since 2018. The company is convinced that more sustainable high-performance plastics are key to climate-neutral and circular mobility. Together with customers and partners, Covestro is continuously developing new material solutions and recycling technologies for this purpose.

As with previous vehicles, the Ithon also relied on more sustainable high-performance plastics from Covestro – this time even more than ever before: over ten different materials from the company were used in the car.

One example of the application of our raw materials is chemically recycled car seat foam, which offers comfort while conserving resources. Sustainable mass-balanced Vulkollan, a particularly resilient elastomer that absorbs shocks between the battery and the chassis, was also used to protect the structure. For the cell holders, the team used Makrolon TC, a thermally conductive polycarbonate that helps to reduce the temperature during battery charging and discharging, thereby increasing the battery’s service life. The coating cures at room temperature and contains a binder with a high proportion of sustainable Covestro raw materials. In addition, other Covestro raw materials were used as materials in the cockpit hood, outer shell, headlights, seat, and steering wheel, for example.

www.covestro.com

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