Home Blog Page 119

Alio’s Expertise in the Sophisticated Configuration of Gantries Drives Innovation in Tra-Precise Manufacturing Processes

Alio’s Expertise in the Sophisticated Configuration of Gantries Drives Innovation in Tra-Precise Manufacturing Processes

As industries accelerate into an era defined by nanoscale perfection and micron-level accuracy, for many applications the spotlight falls on the sophisticated configuration of gantries to include advanced features that allow the next level of precision within machine motion control systems. These configurations, once reserved for niche applications, have become the backbone of countless manufacturing processes. From the delicate assembly of semiconductor chips to the precision-driven world of medical diagnostics, getting the motion just right is not merely about quality —about ensuring operational efficiency, reducing costly errors, and, in some sectors, guaranteeing safety. In this precision-focused age, ALIO Industries is leading the way, and has an innate understanding of such configurations, and knows that mastering them a luxury; it an imperative for manufacturers aiming to lead the vanguard of innovation.

A gantry configuration in ultra-precise motion control systems refers to a framework used to dynamically move over a relatively large area or workspace with incredible accuracy. This structure typically comprises linear axes that allow movement in multiple directions — often in the X, Y, and Z planes. Within the realm of ultra-precision, gantry systems are meticulously designed to minimize vibrations, thermal expansions, and other disturbances, ensuring that movements are consistent to the scale of microns or even nanometers, making them essential for tasks like micro-assembly or semiconductor fabrication. Additional rotational (yaw) motion pertains to movement around a vertical axis.Beyond this traditional addition of further axes, ALIO offers a “Yaw Compliance” option that can be used on its configurable gantry robots contributing to their superior precision and +/- 1.5µm accuracy. The Yaw Compliance option is a virtual rotary axis allowing precise compensation for small angular misalignments that also may be used as an actual rotary axis for small intended angular motions.

Bill Hennessey, President at ALIO says, “There is a reason that customers engage with ALIO as they strive to innovate new manufacturing processes and products. Engaging with a motion control systems supplier like ALIO with a deep understanding of motion challenges is vital due to the inherent demand for precision and accuracy in many applications. Whether in manufacturing, or R&D, accurate multi-dimensional movement is crucial. A supplier well- versed in gantry configurations ensures the system offers consistent and reliable motion. Without such specialized knowledge, the risk of motion discrepancies increases, potentially compromising the application’s success. Also, every application has unique motion requirements, making it imperative to avoid a generic, one-size-fits-all approach. Suppliers like ALIO with in-depth expertise can tailor the design of the motion control system to suit specific application demands. This tailored approach not only enhances system performance but can also offer cost savings by eliminating unnecessary features or over-specifications. An optimized system design further benefits the end user by improving the system durability and reducing its maintenance needs over its lifetime.

The rapidly evolving nature of many industries means that machinery and equipment such as ALIO’s must also adapt and evolve. The company’s robust understanding of sophisticated configuration of gantries makes it better positioned to anticipate and adapt to future challenges and trends. This adaptability ensures the supplied motion control systems remain relevant and can be updated or modified as demands change, maximizing their usable lifespan and providing a more substantial return on investment for the end user.

In ultra-precise applications, the specifications of gantries are meticulously adapted to suit each task unique demands. The scale and reach of the gantry can differ significantly, with some applications necessitating compact, intricate setups, while others might require larger but equally precise systems. Meanwhile, yaw control can vary in its granularity and accuracy. The degree and precision of yaw adjustments needed can be influenced by the intricacies of the task at hand. Tailoring these configurations ensures that every application can meet its distinct precision benchmarks, and ALIO’s Yaw Compliance option contributes greatly to the exacting precision that can be achieved.

Hennessey concludes, “Working with a motion control supplier that lacks a comprehensive understanding of gantries and the addition of further motion axes can lead to significant challenges. Such oversight can result in systems that fail to deliver the required precision and accuracy, potentially causing production inconsistencies or product defects. The inefficiencies introduced might slow down production speeds, leading to operational delays and increased costs. Furthermore, improperly configured systems could face premature wear and tear, necessitating frequent maintenance or replacements. In critical applications, these shortcomings not only translate to financial losses but can also pose serious safety risks and jeopardize mission-critical tasks.”

About ALIO Industries:
ALIO, now an Allied Motion Company, is an innovator that designs and produces global best- in-class motion control technologies. Over the years, ALIO has achieved market-leadership and pre-eminence through a reputation built on honesty, integrity, reliability, and trust, coupled with an obsessive focus and passion to deliver ground-breaking and exceptionally high-quality motion control solutions for our customers. The company works with customers that require the best and command an unparalleled level of expertise and a breadth of experience born out of 20 years at the vanguard of innovation in areas of engineering where razor-sharp attention to quality and reliability are vital.

About Allient:
Allient Inc. (formerly known as Allied Motion Technologies Inc.) is a global designer and manufacturer of precision and specialty motion, controls, and power products and solutions
for targeted industries and applications. To reflect its new name, Allient has launched a new corporate website at www.allient.com. The website reflects the company’s evolution of its business and the success of its strategy to transform from a products-based business in motion control to a solutions-oriented company that addresses its customers’ requirements for motion, controls, and power technology for a multitude of applications.
www.alioindustries.com

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising

 

 

 

 

 

 

 

 

Starting Into a PTFE-free Future – With a New Texturing Agent For Powder Coatings

Starting Into a PTFE-Free Future – With a New Texturing Agent For Powder Coatings

Clariant is committed to bringing solutions to market that improve the overall health and well-being of society. In line with that commitment, Clariant has developed Ceridust® 8170M; a PTFE-free alternative texturing agent for powder coatings that delivers performance without the negative aspects of PTFE.
Our innovation journey begins with the customer in mind. This sums up the approach of the newb Coatings Innovation Center in the Charlotte metro area. It is about addressing the challenges faced by North American formulators in the paints and coatings industry. Completed in late 2023, this new innovation center was designed to enable us to work collaboratively with our customers all along the value chain. It is equipped with state-of-the-art technology including a spray booth and accelerated weathering chambers. With this, Clariant is able to test every performance detail of new formulations from scrub, sag and leveling to color acceptance. This new lab will also be able to support compliance with regulatory and sustainability specific requirements. In this way, Clariant is supporting our customers with high-performing products and solutions that can accelerate their success and meet the changing needs of the market.


Powder coating without PTFE
We all know about the convenience of how nothing sticks to coated pans. In fact, this anti- adhesive material was not, as many assume, discovered in space research but is a substance called PTFE. PTFE was developed in 1938 by Dr. Roy Plunkett, an employee of the chemical company, DuPont. But still, it did find its way into space later – as insulation material for cables, such as in the Apollo missions.

PTFE’s unique properties have enabled its growth into many other areas, such as powder coatings. Thus, when it comes to decorating and protecting a window frame, a fence or a bike, a PTFE-containing powder coating was – up to now – the go-to-choice. PTFE can enhance the scratch resistance and slip performance or act as a texturizing additive, providing powder coatings with the right consistency and stability for many applications.
However, there are increasing concerns about PTFE’s impact on human health & the environment, leading to the consequential legislative action to potentially restrict its use. This has resulted in a call for more eco friendly and PTFE-free alternatives. Furthermore, if the restrictive policies of EU regulators prevail, PTFE-free solutions will soon become a significant business imperative.
BLOG ARTICLE
Starting into a PTFE-free future – with a new texturing agent for powder coatings
Best of both ideas – answering to the needs of the market
To address this challenge, we’ve innovated a PTFE-free texturing agent: Ceridust 8170 M. Ceridust 8170 M combines two ideas that have, until now, only existed separately: the texturing qualities of PTFE and the environmental benefits of a PTFE-free alternative. Ceridust 8170 M has the added benefit of reduced energy consumption as part of the powder coating extrusion process. Furthermore, Ceridust 8170 M is compliant with the EU law REACH (Regulation on the registration, evaluation, authorization, and restriction of chemicals) and is not only PTFE- but also PFAS-free.

We are looking forward to providing this pioneering product to our customers in the powder coatings industry, whether for industrial coatings or in the building and construction area. When it comes to innovation, Ceridust 8170 M confirms our position as frontrunners for PTFE-free products. We understand the urgent need for change and are proud to be leading the way with PTFE-free solutions.

www.clariant.com

 

#modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly

FMI’ Analyst view: “Circling Sustainability: The Resilient Rise of Returnable Plastic Crates in Market Dominance”

FMI’ Analyst view: “Circling Sustainability: The Resilient Rise of Returnable Plastic Crates in Market Dominance”

The returnable plastic crate market size is projected to be worth US$ 1.7 billion in 2023. The market is likely to reach US$ 2.9 billion by 2033. The market is further expected to surge at a CAGR of 5.4% during the forecast period 2023 to 2033.

Key Market Trends and Highlights:
In some regions, government regulations and industry standards promote the use of returnable packaging to reduce environmental impact. Compliance with these regulations can create opportunities for the market. Innovations in plastic materials and crate design have improved the durability and functionality of returnable plastic crates. RFID and tracking technologies have also enhanced the management of returnable packaging systems. The ability to customize returnable plastic crates to suit specific product requirements and branding needs has become a trend. The flexibility makes them attractive to a wide range of industries. The growth of industries such as agriculture, automotive, and retail, which rely on efficient transportation and storage of goods, creates opportunities for the returnable plastic crate market.

Returnable Plastic Crate Market Key Drivers:
• Growing environmental awareness and a shift towards sustainable packaging solutions have driven the adoption of returnable plastic crates. The crates are reusable, reducing the need for single use packaging and contributing to waste reduction.
• Companies have recognized the economic benefits of using returnable plastic crates. The long term cost savings in terms of reduced packaging expenditure and waste disposal costs make them an attractive option, while the initial investment may be higher than disposable alternatives.
• Returnable plastic crates are designed to optimize supply chain and logistics operations. They are stackable, durable, and lightweight, making them ideal for transporting goods efficiently, reducing transportation costs, and minimizing product damage.
• In industries such as agriculture, food processing, and pharmaceuticals, returnable plastic crates offer advantages in terms of cleanliness and food safety. They are easy to clean and sanitize, reducing the risk of contamination.Challenges in the Returnable Plastic Crate Market: 

  • The upfront cost of purchasing returnable plastic crates can be higher than that of single use packaging options, which may deter cost conscious businesses from making the switch.
  • Some industries and businesses may not be fully aware of the benefits and cost savings associated with returnable plastic crates, leading to a lack of adoption.
  •  Established supply chain practices and reliance on traditional packaging may create resistance to change, making it challenging for businesses to transition to returnable plastic crates.
  • A lack of standardized crate sizes and designs can complicate the adoption of returnable plastic crates, as businesses may struggle to find compatible systems or may incur additional costs for customization Country wise Insights.

Environmental Regulations Driving the Market in the United States The returnable plastic crate market in the United States expected to expand at a CAGR of 2.8% through 2033. The increasing emphasis on sustainability and environmental responsibility has driven the adoption of returnable plastic crates in the United States. Businesses are looking for eco-friendly alternatives to single use packaging, and returnable plastic crates align with these objectives by reducing waste and promoting circular economy principles. The country has various environmental regulations and policies at the federal, state, and local levels that encourage businesses to reduce their carbon footprint and promote sustainable practices. The regulations can drive companies to explore returnable plastic crate solutions.

Efficient logistics and supply chain management have become essential in the modern business landscape. Returnable plastic crates are designed to optimize transportation, reduce shipping costs, and minimize product damage, making them attractive for companies looking to enhance their supply chain operations. Government Initiatives to Accelerate Market Growth in the United Kingdom The returnable plastic crate market in the United Kingdom is anticipated to expand at a CAGR of 4.4% through 2033.

The United Kingdom has been actively promoting sustainability and environmental responsibility. Returnable plastic crates are considered a more eco-friendly option compared to single use packaging, which aligns with the efforts of the country to reduce waste and promote circular economy principles.The government in the country has shown a commitment to creating a circular economy by encouraging the use of recyclable and reusable packaging. Returnable plastic crates support these initiatives by reducing the need for disposable packaging. Stringent environmental regulations and policies in the country push companies to adopt more sustainable practices. Businesses are encouraged to explore packaging solutions like returnable plastic crates to meet these regulatory requirements.

Agriculture and Horticulture Industries Fueling the Market in India:
The returnable plastic crate market in India is poised to expand at a CAGR of 6.5% through 2033. The agriculture and horticulture industries in India have seen increased adoption of returnable plastic crates for the transportation of fruits, vegetables, and other produce. The crates help protect perishable goods and extend their shelf life. The growth of organized retail and eCommerce in India has increased the demand for durable packaging solutions. Returnable plastic crates are well suited for product transport and storage in these sectors. While there may be an initial investment in acquiring returnable plastic crates, businesses can achieve long term cost savings by reducing packaging expenses and waste disposal costs. The ability to customize returnable plastic crates to meet specific product requirements and branding needs is attractive to businesses looking to establish their identity and cater to specific market demands.

Cost Efficiency Spearhead the Market in China:
Returnable plastic crate trends in China are taking a turn for the better. A 5.9% CAGR is forecast for the country from 2023 to 2033. Returnable plastic crates are designed to enhance supply chain efficiency. They are stackable, lightweight, and durable, reducing transportation costs and minimizing product damage. While there may be an initial investment in acquiring returnable plastic crates, businesses in China can achieve long term cost savings by eliminating the need for single use packaging, reducing packaging costs, and waste disposal expenses. Collaborative supply chain models, including crate pooling and sharing, have gained momentum in China. The models make it more convenient and cost effective for businesses to adopt returnable plastic crates. The ability to customize returnable plastic crates to meet specific product requirements and branding needs appeals to businesses looking to establish their identity and cater to specific market demands.

Temperature Controlled Logistics Driving the Sales in Japan:
The returnable plastic crate market in the Japan is anticipated to expand at a CAGR of 3.2% through 2033. Japan has a strong focus on environmental sustainability and reducing plastic waste. Returnable plastic crates are viewed as a more eco friendly option compared to single use  packaging, aligning with the efforts to promote recycling and waste reduction in the country The commitment to high quality standards, particularly in industries like pharmaceuticals, food processing, and electronics, in the country, makes returnable plastic crates an attractive choice for maintaining product integrity and compliance. The need for temperature controlled logistics in Japan, especially for the transport of fresh and frozen food products, has increased the use of returnable plastic crates with insulation properties. Innovations in crate design and the integration of tracking technologies, such as RFID and IoT, have improved the management and traceability of returnable plastic crates in Japan.

Competitive Landscape:
The key strategies chosen by large companies include several growth strategies such as technology development, expansion as well and mergers and acquisitions to surge market share, reach and revenue

  • In 2023, Brambles announced the launch of its new CHEP Fresh Crate, which is designed to reduce spoilage and extend the shelf life of fresh produce.
  • In 2023, Schoeller Allibert announced the expansion of its production capacity for returnable plastic crates at its plant in Poland.
  •  In the same year, TEPS A announced the launch of its new Ecobox returnable plastic crate, which is made from 100% recycled materials.
  •  In 2022, Tran Pak Inc. announced the acquisition of Scholler Allibert’s North American business, which makes Tran Pak the largest manufacturer of returnable plastic crates in North America.
  • In the same year, Gamma Wole announced the launch of its new Smart Crate returnable plastic crate, which is equipped with RFID tags to track its location and usage.

www.futuremarketinsights.com   

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising

 

 

Sinwa Renews and Expands its Collaboration with XSYS

Sinwa Renews and Expands its Collaboration with XSYS

Leading Chinese platemaker Sinwa Printech, also known as Sinwa, has recently integrated a ThermoFlexX Catena-WDLS washer, dryer, light finisher, and stacker unit from XSYS into its operations. This strategic investment aims to elevate the level of automation within the trade shop’s workflow and enhance the quality of its flexo plates.

A subsidiary of Taiwan Sinwa Printech Group, Sinwa Shanghai was founded in Shanghai, in 2000. Since then, it has expanded by establishing branches with facilities in multiple cities.

As a trailblazer in technology, Sinwa was the first trade shop in China to introduce CDI plate imager technology. In 2015, it took another step forward with the installation of a state-of-the-art nyloflex NExT Exposure from Flint Group to provide added value to its customers. This commitment to innovation has earned the company numerous awards over the years, as well as the loyalty of its printer customers in the labels and packaging industry.

Building on its well-established relationship with Flint Group (now XSYS), the latest introduction at Sinwa is a highly automated and integrated ThermoFlexX Catena-WDLS washer, dryer, light finisher, and stacker system. This cutting-edge technology streamlines the platemaking workflow by minimizing the need for manual intervention, enabling fully optimized plate production with very low waste. “Since the installation a few months ago, the Catena-WDLS has performed exceptionally well, providing high consistency and stability. The new system has been instrumental in simplifying our platemaking process, improving standardization levels, raising quality consistency, and boosting overall efficiency,” stated Mr. Michael Lin, President of Sinwa.

The ThermoFlexX Catena-WDLS unit sets a new benchmark for automation in modern flexo plate processing. Once a plate is loaded into the machine, it operates seamlessly without the need for any additional operator involvement or interaction until the plate emerges fully finished and ready for cutting or dispatch. “The operators quickly became comfortable with the new integrated system. They no longer need to monitor each process step closely or transport plates from one unit to the next. They also appreciate the cleaner workshop environment resulting from the WDLS’s fully enclosed environment and efficient extraction,” added Mr. Michael Lin.

The demand in China for higher levels of automation in platemaking is set to continue, promising to reshape the landscape of flexo printing. XSYS stands at the forefront of this transformation with its advanced technology portfolio including the end-to-end fully automated Catena+ solution, which integrates the Catena-WDLS system. “XSYS is very proud to partner with Sinwa, an innovation leader, as we pave the way in automated flexo platemaking. In this era of process digitalization, XSYS enables platemakers to transition from mechanization to full automation, helping to reduce costs, deliver highest quality, and improve sustainability,” commented QiHong-Magenta Zheng, General Manager, XSYS China.

www.xsysglobal.com

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly

New Load cells PR 55, PR 58 and PR 79 High-Precision Load cells for Demanding Applications in Industry

New Load cells PR 55, PR 58 and PR 79 High-Precision Load cells for Demanding Applications in Industry

With the LC series load cells from Minebea Intec, a world-leading manufacturer of industrial weighing and inspection technologies, you can rely on the most accurate weighing results. Minebea Intec Intec has now completed this product series with the two single point load cells PR 55 and PR 58 as well as the bending beam load cell PR 79. These high quality stainless steel load cells offer a reliable solution for demanding weighing processes in industrial environments and are all certified according to the international standards OIML, NTEP, ATEX and IECEx. These and other selected weighing components are now available via the online shop (shop.minebea-intec.com). Here, customers can quickly obtain product information and order the products directly.

Whether in the food, chemical, agricultural or building materials industries: single point and bending beam load cells play a decisive role in various applications. Be it in the weighing of
containers or silos to optimize dosing and filling processes, for level control, in mechanical engineering or as an integrated component of check weathers and platform scales.

The LC series load cells are optimally suited for demanding applications in industrial
environments. Picture: Bending beam load cell LC Nito – PR 79

The LC series load cells range from simple single point:
aluminums load cells like the PR 43 to hermetically welded variants like the new PR 55 load cell with a Y-value of up to 25,000 for high-precision applications. The new LC Nito PR 79 bending beam load cell is a true all-rounder. With load levels from 91kg to 5t, it can be used not only for platform scales but also for container weighing. Our load cells impress with quality and a correspondingly long service life, says Yannick Salzmann, Product Manager Process  Weighing Products. We have recently been able to further increase our throughput times by investing in our production, which means that our customers benefit from fast delivery times.

Load cells developed in cooperation with Minebea Mitsumi:
Minebea Intec has worked closely with its parent company Minebea Mitsumi in the development and production of the LC series load cells. The Minebea Mitsumi Group is a listed Japanese corporation with over 92,000 employees worldwide with headquarters in Tokyo. The company is active in various industries and produces, among other things, high-precision manufacturing parts such as ball bearings or motors. Through the cooperation in this project, both sides were able to optimally utilize their competences. The partnership guarantees the high quality and reliability of the load cells. Together with Minebea Mitsumi, we are proud to offer high-quality load cells that meet the needs of our customers says Yannick Salzmann. Everything from a single source at Minebea Intec:
comprehensive consulting and services At Minebea Intec, customers not only receive high-quality weighing and inspection solutions such as the new load cells. The company also offers comprehensive consulting and service quality. We accompany our customers through the entire process from incoming goods to outgoing goods, says Yannick Salzmann. In addition to load cells, the product portfolio includes high-resolution platform scales, check weathers, metal detectors, visual inspection systems, X-ray inspection systems, price labelling systems and intuitive software solutions. We are happy to address the individual requirements of our clientele. Our experienced team is available to answer all questions in order to realize demanding weighing processes in the industrial environment in the best possible way.

About Minebea Intec:
Minebea Intec is a leading manufacturer of industrial weighing and inspection technologies. Headquartered in Hamburg, the company offers products and services that have stood for innovation, performance and reliability for more than 150 years. The product portfolio includes high-resolution platform scales, load cells, hopper and silo scales, check weathers, metal detectors, X-ray inspection systems and intuitive software solutions. Over 1,000 employees at 18 locations worldwide increase the precision and efficiency of industrial customers weighing and production processes. A network of over 200 partners in 71 countries complements the sales and service locations of the global player. The performance strength and distinctive German Quality are reflected in the brand promise the true measure. Minebea Intec is part of the Minebea Mitsumi Group, a leading supplier of high-precision manufacturing parts such as ball bearings or motors, as well as high-quality electronic components such as sensors, antennas and IoT solutions. Headquartered in Tokyo and with over 92,000 employees worldwide, the group reported consolidated net sales of 1,292,203 million yen (approximately 9.17 billion euros) for the 2023 financial year.
www.minebea-intec.com

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising

FKM and AM Solutions Initiate Close Cooperation

FKM and AM Solutions Initiate Close Cooperation

FKM Additive Manufacturing and AM Solutions – 3D post processing technology are now working together to optimize the SLS printing process. Particularly with regard to series production, the goal is to solve the conflict between high quality and cost-effectiveness with various intelligent post-processing solutions, both now and in the future.

FKM Additive Manufacturing, headquartered in Bieden kopf, Germany, provides high-quality 3D printed products on an industrial scale to customers around the world and is a technology leader in industrial powder bed laser melting. Recently, FKM became one of the first German additive manufacturing companies to meet the stringent requirements of IATF 16949, qualifying it as a supplier of production parts to the international automotive industry.

The starting point of the partnership is the purchase of an S2 system from AM
Solutions, which is used to finish plastic parts produced using the powder bed technology
fully automatically and in a continuous process with reproducible results at the highest
quality level.

Automation and streamlining of the process chain:
With demand for optimized quality and high output, it is important for the company to continually optimize its own processes and be well equipped for the future. & When it comes to series production, two factors play a decisive role for us: quality and cost-effectiveness. We have identified post-processing as a very important lever  explains Matthias Henkel, Managing Director of FKM. & At the last Form NeXT, we began discussions with AM Solutions, explored joint possibilities and finally came to the conclusion that AM Solutions, with all its experience and expertise, is the right partner for us to achieve these goals and further expand our leading market position”. & As part of the Rösler Group, we have decades of mechanical engineering know-how and experience. This enables us to deliver equipment that solves real problems – from industry for industry& , says Tobias Schamberger, Head of Sales AM Solutions – 3D post processing technology. For FKM, we are taking a close look at the various challenges and working together to develop solutions based on systems from our broad portfolio. At the same time, we have the perfect sparring partner to test and validate our developments”.

Purchase of an S2 as starting point:
FKM’s purchase of an S2 system from AM Solutions marks the beginning of the partnership. It will be used to fully automate the post-processing of powder-bed plastic parts in a continuous process with reproducible results at the highest quality level. By investing in an S2, and the resulting further automation of our processes, we will be able to guarantee our customers the best quality in the future. It also helps us to prepare the company for expected external factors, such as the looming shortage of skilled workers, and to streamline process chains  says Matthias Henkel. Thanks to the S2 unique machine concept, which enables high part throughput, the post-processing of several printers can be centralized. A special loop belt ensures gentle transport of the parts through the machine, resulting in the best cleaning results with homogeneous surfaces. The integrated blast media preparation system ensures consistent blast media quality for absolutely reproducible processing results.

FKM Sintertechnik GmbH becomes beta partner for AM Solutions’ new C2, which enables chemical smoothing and coloring of AM plastic parts in just one process step (2-in-1 principle).

Beta partnership for C2 and other projects in the pipeline:
In addition to investing in an S2, in 2024, FKM will also become a beta partner for the new C2 system. The C2, which AM Solutions will showcase at this year Form next, combines chemical smoothing and coloring of polymers in a single operation and is more environmentally friendly than comparable systems thanks to newly developed process media. It is based on the unique 2-in-1 principle from AM Solutions and reproduces two process steps in just one system. & At FKM, we are always striving to open up new possibilities for our customers& components. AM Solutions& unique approach convinced us to participate in the C2 beta program and thus further expand our partnership  explains Matthias Henkel. In addition, both companies are in close contact to address the topic of automated depowering in the SLS area in the future.

Both companies at Form next:
At Form next 2023, the circle between the initial contact and the announcement of the joint cooperation will now be closed. With their own booths, both FKM (Hall 12.1, Booth E99) and AM Solutions (Hall 12.0, Booth D59) will invite interested trade visitors to talk to their respective experts.FKM Sinter Technik GmbH:
FKM is a pioneer and innovation driver for powder bed laser melting in Germany and Europe. With the revolutionary possibilities of additive manufacturing, FKM has been changing products, processes, companies and entire industries since 1994. FKM supplies ready-to-use components that are precisely tailored to their tasks. FKM offers a wide range of high-quality plastic and metal materials for the SLS and SLM powder bed processes. FKM& 3D printing services also include advice on optimizing components for 3D printing and a wide range of surface finishes. Thanks to a leading machine park in Germany and Europe with high-capacity industrial powder bed systems, both large components and large quantities can be delivered in the shortest possible time. Quality assurance, including an in-house test laboratory, is also part of the company& expertise, which, in conjunction with an ISO 9001 and IATF 16949 certified quality management system, ensures the pursuit of the highest and most reproducible quality.

Rösler Oberflächentechnik GmbH / AM Solutions:
For over 80 years, the privately owned Rösler Oberflä chen technik GmbH has been actively engaged in the field of surface preparation and surface finishing. As global market leader, we offer a comprehensive portfolio of equipment, consumables and services around the mass finishing and shot blasting technologies for a wide spectrum of different industries. Our range of about 15,000 consumables, developed in our Customer Experience Centers and laboratories located all over the world, specifically serves our customers for resolving their individual finishing needs. Under the brand name AM Solutions, we offer numerous equipment solutions and services in the area of additive manufacturing/3D printing. Last-but-not-least, as our central training center the Rösler Academy offers practical, hands-on seminars to the subjects mass finishing, shot blasting and lean management. The Rösler group has a global network of 15 locations and approx. 150 sales agents.
www.solutions-for-am.com /  www.fkm.net

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising

 

 

 

 

 

 

Husky Returns to Gulfood Manufacturing Showcasing Technologies, Solutions and Services Enabling Regional Packaging Producers to Achieve Sustainability and Circularity

Husky Returns to Gulfood Manufacturing Showcasing Technologies, Solutions and Services Enabling Regional Packaging Producers to Achieve Sustainability and Circularity

Husky Technologies, a pioneering technology provider enabling the delivery of essential needs to the global community, is returning to Gulfood Manufacturing in Dubai, UAE from November 7-9. Husky’s booth, located in Hall 2, Stand B 2-4, is showcasing the company’s latest technologies, solutions and services designed to enable regional food and beverage packaging producers to increase sustainability while achieving growth, flexibility, differentiation and world-class production capabilities.

“As we celebrate our 70th year in business and close to 20 years serving the Middle East, we are excited to be exhibiting at Gulfood Manufacturing and are now even more resolute in our commitment to enabling producers to be more competitive in this dynamic and growing region,” said Wassim Labban, Husky’s Vice President, Rigid Packaging, EEMEIA, SEA, ANZ. “In today’s global economy, there is an immediate need to address the challenges of evolving markets while driving sustainable practices. At Gulfood Manufacturing, we are presenting how we are responding to this demand by delivering essential innovations that enable the circular economy, in this region and around the world.”

Investing in the production of sustainable packaging molding solutions has long been a top priority for Husky. The company has been at the forefront of developing a diverse range of technologies, solutions and services that enable producers to operate more sustainably while delivering circular packaging that has a lower carbon footprint.

Highlights will include:

  • Husky’s latest generation platform of proven HyPET systems tailored for the production of up to 100% recycled PET that include a purpose-built drying solution, optimized energy management, enhanced melt control, automated mold cleaning, integrated part quality inspection, and more.
  • Lightweighting solutions to enable producers to effectively reduce the amount of virgin resin in each complete package, including closure, preform and bottle, minimizing carbon footprint while lowering material, production and shipping costs.
  • Decades of packaging expertise and part design experience to enable producers to meet new and upcoming circular packaging regulations by facilitating the successful conversion from alternate packaging materials to durable, reliable, and infinitely recyclable PET.
  • The adoption of world-class manufacturing processes that reduce energy consumption, minimize variability, and optimize operational efficiency. This includes Husky COMPLETE, the industry’s only complete, connected, end-to-end production solution modelled to transform variability into stability throughout every stage of PET preform production, including Husky’s Advantage+Elite real-time proactive, predictive, and transparent monitoring solution that reduces the variability risk associated with running higher percentages of post-consumer resin.

https://www.husky.co/

#husky #modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly

Clariant Inaugurates Daya Bay Exolit OP Flame Retardant Plant

Clariant Inaugurates Daya Bay Exolit OP Flame Retardant Plant

  •  CHF 60 million investment in new high performance halogen-free flame retardant facility completed on time in the first stage of an overall CHF 100 million investment
  • Will support rapidly growing demands from China- and Asian-based component manufacturers for innovative & sustainable fire protection in E-mobility, E&E, transportation, 5G communications, infrastructure, and appliances
  • Establishes flame retardant production & local teams with technical expertise close to customers’ operations
Angela Cackovich, Business President Adsorbents & Additives and Clariant EMEA Member of the Executive Steering Committee: “With this world-class manufacturing plant, we strengthen our leading position and global competence in innovative and sustainable fire safety solutions.” (copyright Clariant)

Clariant, a sustainability focused specialty chemical company, today marks another milestone in its China Strategy with the official opening of its new state-of-the-art production facility for halogen-free flame retardants in Daya Bay, Huizhou.

The CHF 60 million investment into the plant’s first production line will provide local customers with access to innovative and sustainable Exolit OP flame retardants and related technical expertise to support the significant growth of engineering plastics applications in E-mobility and electrical & electronic segments. A second line is under construction and expected to be onstream during 2024, representing a further CHF 40 million investment.

“With this world-class manufacturing plant, we strengthen our leading position and global competence in innovative and sustainable fire safety solutions. We have the proximity to better service customers in China and across the Asia Pacific region behind the innovative components, devices and systems advancing technological developments in e-mobility, infrastructure,5G communications, energy delivery and more. Local production means we can improve cooperation and design tailored solutions to their developing needs as well as significantly reduce delivery lead times,” comments Angela Cackovich, President of BU Adsorbents & Additives, and Clariant EMEA Region.

The new plant will produce Clariant’s global range of patent-protected organophosphorus flame retardants and supplements the capacity of Clariant’s two Exolit OP plants in Knapsack, Germany. The team at the One Clariant Campus in Shanghai will support customers in the joint development and in-application testing of flame retarded solutions.

Angela Cackovich continues: “Brands and equipment manufacturers are switching to non- halogenated flame retardants to address the challenges of increasing safety, sustainability and technical performance requirements in E-mobility and Electronics. For engineering plastics, our Exolit OP solutions can help fulfil needs for application safety improvements and the reliability of maintaining mechanical, electrical and fire retardancy performance properties over a product life cycle and after recycling.

Importantly, they also offer environmental and health profiles verified by third parties. By collaborating across value chains we can capture unmet needs as applications become more demanding, innovate faster together, and ensure the optimum solution to meet evolving regulatory and physical property as well as processing requirements.” Despite the challenges posed by delays in equipment delivery, travel restrictions, and unpredictable supply chain interruptions, the teams from Clariant China and Europe, local authorities in the chemical park, and external partners pulled together to ensure the project was accomplished within 18 months, on schedule and on budget. All 1.2 million man hours worked since construction began were accident free.

The new flame retardant plant is operated by a 100-strong team of local employees and is located within the Huizhou Daya Bay Economic and Technological Development Zone (Daya Bay Chem Park) in Guangdong Province. Clariant’s Daya Bay site utilizes green electricity, enabling a significant reduction in Scope 2 (CO2) emissions, and is also home to its Care Chemicals Ethoxylation plant, which is currently undergoing a CHF 80 million expansion.

www.clariant.com

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising

 

Asahi Kasei Invests in US Startup NFW – Cooperation to Deliver Scale in the Field of Non-Petroleum-Based, Fully Circular Leather Alternatives for Automotive Interiors

Asahi Kasei Invests in US Startup NFW – Cooperation to Deliver Scale in the Field of Non-Petroleum-Based, Fully Circular Leather Alternatives for Automotive Interiors

Asahi Kasei has decided to invest in US-based startup NFW, a producer of non-petroleum-based leather alternative for car interiors. As part of Asahi Kasei’s medium-term growth strategy and in close cooperation with Sage Automotive Interiors, Inc. (Sage), an Asahi Kasei company and a leading global provider of innovative and functional materials for the automotive interior, this strategic partnership enables another major step to support global automotive OEMs in reducing the environmental burden of automobiles.

Based in Peoria, Illinois, NFW was founded in 2015 and has developed the only platform capable of producing precision-engineered, natural (non-petroleum-based) leather, foam, and textiles to replace animal and petrochemical-based materials. Certified by the United States Department of Agriculture as having 100% biobased content, MIRUM, the company’s patented leather alternative, is made from natural rubber, natural fibers, plant oils, natural pigments, and minerals. The material offers superior durability and quality that can replace traditional animal-based or synthetic leather products without the use of any polyurethane or other coatings.

Sage is engaged in developing, manufacturing, and selling innovative functional materials used in automobile interiors globally. Since its acquisition by Asahi Kasei in 2018, Sage has strengthened its business activities in Europe and China through mergers and acquisitions in parallel to expanding its lineup of growth-potential materials such as suede and synthetic leather. As one of the leading global suppliers in the car seat fabric market, Sage has a strong presence among automakers and suppliers.

Dirk Pieper, Chairman of the Sage Board of Directors and Lead Executive for the development and growth of Asahi Kasei’s overall automotive product offering, stated, “The cooperation with NFW will enable Asahi Kasei and Sage to assist global automakers in reducing the environmental burden of their cars. By jointly developing and manufacturing a non-petroleum-based and fully circular leather alternative, the Asahi Kasei Group takes a leading position in revolutionizing the market for car interior materials.”

First project within the “Care for Earth” investment framework
The cooperation with NFW is the first project within Asahi Kasei’s “Care for Earth” investment framework, announced in April 2023. Asahi Kasei allocated up to $100 million for investments worldwide in early-stage startups that aim to solve issues in environmental fields such as hydrogen, energy storage, carbon management, and bio-based chemicals over the 5-year period up to fiscal 2027. As described in its April 2022 medium-term management plan, the car interior material business is one of Asahi Kasei’s “10 Growth Gears” (GG10)—businesses that are to drive future growth, targeting more than 70% of operating income around 2030.

About NFW
NFW is a platform for plastic-free performance materials spanning sheet goods, textiles, molded composites, and foams. NFW follows three Ground Rules in everything they develop: start well, stay clean, and end well. The multi-material platform serves a wide range of industries—from fashion and footwear to automotive and upholstery. NFW technology seamlessly embeds into existing supply chains, enabling the world’s most iconic brands to design and scale products with high-performance, naturally circular materials. NFW makes global brands more sustainable, empowering them to create without plastics. Alongside the boldest brands and visionary designers, NFW is pioneering a post- linear, post-oil economy.

About Sage Automotive Interiors
Sage Automotive Interiors (www.sageautomotiveinteriors.com) is one of the world’s leading providers of automotive interior materials—seating, door panel surfaces, and headliners—to automotive Original Equipment Manufacturers (OEMs). Global offices and manufacturing locations include North America, South America, EMEA, and Asia. Sage’s core strengths are consumer research, sustainability, and innovative problem-solving for OEMs. Sage’s vision is to continually lead the market in design, engineering, and technical capability, supported by world-class manufacturing. Sage Automotive Interiors is an Asahi Kasei company.

About the Asahi Kasei Corporation
The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every era. With more than 48,000 employees worldwide, the company contributes to a sustainable society by providing solutions to some of the world’s toughest challenges through its three business sectors: Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products, from battery separators and biodegradable textiles to engineering plastics and sound solutions.

www.asahi-kasei.com

 

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising

 

 

Asahi Kasei to Significantly Expand Coating Capacity for Lithium-ion battery Sepa- Rators

Asahi Kasei to Significantly Expand Coating Capacity for Lithium-ion battery Sepa- Rators

Düsseldorf, Charlotte and Tokyo, 31 October 2023 – Asahi Kasei will invest in additional equipment for coating Hipore TM lithium-ion battery (LIB) separators. New coating lines will
be installed at existing Asahi Kasei LIB separator facilities in the United States, Japan, and South Korea, with start-up scheduled in succession from the first half of fiscal year 2026.
Through this investment the company establishes the capability to supply coated separa- tors for batteries equivalent to 1.7 million electric vehicles.

Asahi Kasei supplies two types of HiporeTM wet-process LIB separators: a polyolefin microporous base film membrane and a coated membrane separator produced by applying ceramic and other coatings to the base film. As one of Asahi Kasei’s “10 Growth Gears” (GG10) businesses identified to lead the next phase of growth in the company’s medium-term management plan for fiscal year 2024 with a theme “Be a Trailblazer,” the separator business is a focus of proactive investment for capacity expansion to meet the significant increase in demand for electric vehicle applications.Overview of the expansion:
Investment: Approximately ¥40 billion1,2 (1 EUR = 158.80 Yen, approx. 252 million EUR, closing rate as of Oct. 30, 2023, of the European Central Bank)
Locations: Charlotte, North Carolina, USA; Hyuga, Miyazaki, Japan; Pyeongtaek, Gyeonggi, South Korea3
Coating capacity: Approximately 700 million m2/year
Scheduled start-up: Successively from the first half of fiscal 2026

Regarding the investment, Hiroyoshi Matsuyama, Senior Executive Officer and President of the Environmental Solutions Strategic Business Unit at Asahi Kasei, mentioned: “Expanding Hipore TM operations globally to keep pace with the electric vehicle market is an important milestone for our separator business. We are happy to support the growth of our customers abroad, and with the help of our established global locations, we can do that quickly by investing in existing infrastructure and then expanding further with new greenfield sites as needed to meet regional demand.”

Asahi Kasei will continue investing to build its LIB separator supply infrastructure for automotive applications to meet growing demand, especially in North America where significant expansion of electric vehicle production is forecasted. The expansion announced today will raise Asahi Kasei’s coating capacity for LIB separators to approximately 1.2 billion m2/year, enabling the supply of coated separators for batteries equivalent to 1.7 million electric vehicles. This will contribute to building robust LIB supply chains in North America, Japan, and South Korea, with highly functional and durable wet- process separators for automotive applications. Asahi Kasei will continue to study proactive investments, including the establishment of new HiporeTM membrane manufacturing facilities to further enhance its supply infrastructure for the North American and Japanese markets.

About the Asahi Kasei Corporation:
The Asahi Kasei Group contributes to life and living for people around the world. Since its founding in 1922 with ammonia and cellulose fiber businesses, Asahi Kasei has consistently grown through the proactive transformation of its business portfolio to meet the evolving needs of every era. With more than 48,000 employees worldwide, the company contributes to a sustainable society by providing solutions to some of the world’s toughest challenges through its three business sectors: Material, Homes, and Health Care. Its Material sector, comprised of Environmental Solutions, Mobility & Industrial, and Life Innovation, includes a wide array of products, from battery separators and biodegradable textiles to engineering plastics and sound solutions. Asahi Kasei is also dedicated to sustainability initiatives and is contributing to reaching a carbon-
neutral society by 2050.
www.asahi-kasei.com

 

#modernplasticsindia #indianplasticmagazine #modernplasticsaward #plasticnews #modernplasticsgermany #ginujoseph #modernplastic #plasticindia  #plasticrecycling #sustainability #modernplasticsglobalnetwork #modernglobalnetwork #modernplasticsaward2023 #plasticmagazine #PlasticIndustry  #modernplasticsmiddleeast #indianmagazine #innovations #modernplasticsamerica #modernplasticsbangladesh #modernplasticsasia #modernplasticsitaly  #cortecadvertising